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Morgana Digifold 5000P User Manual

Morgana Digifold 5000P
53 pages
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ISSUE
13
JULY
2009
DOCUMENT
CREASING / FOLDING MACHINE
OPERATORS MANUAL
Serial Number: 170237 Onwards
Website: www.morgana.co.uk
Facsimile: ( 01908 ) 692399( 01908 ) 608888Telephone:
United KingdomMorgana Systems Limited
174-011
Digifold 5000P

Table of Contents

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Morgana Digifold 5000P Specifications

General IconGeneral
BrandMorgana
ModelDigifold 5000P
CategoryFolding Machines
LanguageEnglish

Summary

Introduction and Specification

Introduction

Overview of the Digifold 5000P's capabilities and benefits.

Specification

Technical details including sheet size, thickness, speed, dimensions, and weight.

Safety Do's & Don'ts

Safety Guidelines

Crucial safety advice for operating the machine safely.

Warning Labels Explained

Understanding Warning Symbols

Explanation of visual safety warnings and their meanings.

The Control Panel Overview

Component Identification

Identifies numbered parts in the machine's photographic layout.

Control Panel Layout

Introduces the main control interface of the Digifold 5000P.

Control Panel Functionality

Display and Switch Operation

Details how the display and switches are used for operation.

Control Panel Diagram

Visual representation of the control panel's components.

Control Panel Features

Selection Switch Functionality

How the Selection Switch navigates and adjusts settings.

System Switch Operation

Role of the System switch in initiating the creasing sequence.

Compressor Switch Use

Function of the Compressor switch for manual feed.

Operating the Digifold - Initial Settings

Adjusting the Paper Gate

Instructions for setting the paper gate height for optimal feed.

Setting the Suction Slot

Adjusting the suction slot for various paper weights.

Operating the Digifold - Air and Feed Settings

Setting the Vacuum Bleed

Using the Vacuum Bleed Knob to control suction.

Setting the Adjustable Side Lay

Positioning the side lay for accurate paper feeding.

Setting the Back Stop

Positioning the back stop for paper alignment.

Air Distribution Settings

Adjusting air ports for different sheet lengths.

Air Separation Pressure

Controlling air pressure with the separation knob.

Operating the Digifold - Blade Adjustment

Setting the Blade Tilt Mechanism

Adjusting blade tilt for square creasing.

Operating the Digifold - Roller Gap Settings

Adjusting Roller Gaps

Setting roller gaps based on material and fold type.

Roller Gap Setting Procedure

Steps for setting roller gaps using a vernier caliper.

Operating the Digifold - Fold Type Guide

Gap Set Guide Table

Recommended roller gap settings for different fold types.

Fold Type Illustrations

Visual examples of various fold types.

Operating the Digifold - Drive Wheel Arrangement

Setting Drive Wheels and Hubs

Arranging drive wheels and hubs for accurate media handling.

Operating the Digifold - Delivery System Setup

Setting the Delivery Conveyor System

Turning the delivery system ON/OFF and adjusting settings.

Adjusting Roller Position and Shingle Length

Manually adjusting roller position and shingle length.

Operating the Digifold - Delivery Diagram

Delivery System Diagram

Illustration of shingle length and roller position.

Set By Fold - Initial Configuration

Power On and Safety Acknowledgment

Steps to power on and confirm training status.

Switching to Set By Fold Mode

Procedure to change from Set By Posn. to Set By Fold.

Set By Fold - Paper and Process Settings

Setting the Paper Length

Inputting and adjusting paper length via the display.

Setting the Process Type

Selecting the creasing/folding process (Crease & Fold, etc.).

Set By Fold - Fold Type and Batching

Setting the Fold Type

Selecting the desired fold type (Letter, Gate, etc.).

Setting the Batch Quantity

Configuring the number of sheets per batch.

Storing Programs

Saving current settings as a program.

Set By Fold - Crease Position Adjustment

Adjusting Crease Positions

Fine-tuning the position of creases on the paper.

Set By Fold - Fold Position Adjustment

Adjusting Fold Positions

Fine-tuning the position of folds on the paper.

Set By Position - Introduction and Safety

Fold Squareness Guidelines

Notes on achieving best fold squareness relative to creases.

Power On and Safety Acknowledgment

Steps to power on and confirm training status.

Set By Position - Process and Mode

Switching to Set By Posn. Mode

Procedure to change from Set By Fold to Set By Posn.

Setting the Process Type

Selecting the process type for position-based setup.

Set By Position - Crease Configuration

Setting Crease Positions

Detailed steps for setting multiple crease positions.

Set By Position - Fold Configuration

Setting Fold Positions

Detailed steps for setting multiple fold positions.

Set By Position - Example Document

First Fold Example

Illustrates settings and dimensions for a first fold.

Second Fold Example

Illustrates settings and dimensions for a second fold.

Finished Document Illustration

Shows the final creased and folded document.

Manual Feeding Procedures

Manual Sheet Feeding Instructions

Procedures for manual feeding of challenging paper stocks.

Blade Assembly - Pressure Adjustment

Adjusting Blade Pressure

Steps to adjust blade pressure using the machine interface.

Blade Assembly - Pressure Diagram

Blade Pressure Adjustment Diagram

Visual guide for blade pressure adjustment.

Replacing Blade Sets - Removal

Removing the Blade Assembly

Step-by-step guide to remove the existing blade set.

Replacing Blade Sets - Tool Usage

Using Blade Extractor Tools

How to use blade extractor tools for removal.

Replacing Blade Sets - Installation Steps

Blade Assembly Removal and Cam Handling

Instructions for removing the assembly and handling cams.

New Blade Set Installation

Steps for fitting the new blade set and resetting cams.

Replacing Blade Sets - Final Checks

Refitting and Testing Blade Sets

Final steps to reassemble and test the new blade set.

Blade Set Types and Notes

Information on standard/narrow sets and their setup.

Perforating - Introduction and Components

Perforating Notes and Operation

Considerations for combining perforating with creasing.

Despatch Kit for Perforating

List of components included for installing the perforator.

Perforating Spare Parts Kits

Details on available spare kits for blades and anvils.

Perforating - Machine Setup

Setting the Perforating Machine

Step-by-step instructions for mounting perforating blades and anvils.

Perforating - Final Setup and Diagram

Finalizing Perforating Setup

Adjusting drive hubs and stripper for perforation.

Perforating Setup Diagram

Illustration of a typical setup with numbered components.

Removing Paper Jams

Paper Jam Removal Procedure

Step-by-step guide to access and remove jammed paper.

Top Fold Roller Rotation Note

Explanation of top fold roller rotation limitations.

Releasing the Drive Gear for Roller Rotation

Releasing the Drive Gear

Instructions to disengage the drive gear for roller rotation.

Importance of Drive Gear Re-engagement

Crucial note on returning the drive gear to its engaged position.

Troubleshooting - Creasing and Folding Issues

Paper Crease Out of Square

Checks for non-square creases.

Crease Position Inaccuracy

Checks for inaccurate crease positioning.

Paper Fold Out of Square

Troubleshooting non-square folds.

Paper Jamming Causes

Common causes and checks for paper jamming.

Troubleshooting - Machine and Feed Problems

Machine Will Not Start

Checks for power-on issues.

Paper Not Feeding Issues

Troubleshooting paper feed problems.

Material Cracking During Creasing

Causes and solutions for material cracking.

Troubleshooting - Blade Set Selection

Using the Correct Blade Set

Guidance on selecting the appropriate blade set.

Troubleshooting - Error Messages Part 1

Error Messages: Sensor and Jam Issues

Explains errors related to sensors and jams.

Troubleshooting - Error Messages Part 2 and Maintenance

Error Messages: Sheet End and Blade Home

Explains further error messages and maintenance.

Recommended Weekly Operator Maintenance

Routine maintenance tasks for operators.

Technician Maintenance Recommendations

Professional servicing recommendations.

Dispatch Kit Contents

Dispatch Kit Item List

List of items included in the machine's dispatch kit.

Accessories and Options

Available Machine Accessories

Information on obtaining machine accessories.

Available Machine Options

Information on obtaining machine options.

Recommended Spares - List 1

Spare Parts List - Section 1

Part numbers and descriptions for machine components.

Recommended Spares - List 2

Spare Parts List - Section 2

Continues the list of recommended spare parts.

Machine Calibration History Log

Calibration Log Template

Template for recording machine calibration dates and parameters.

Fuse Positions and Ratings

Fuse Location and Rating Diagram

Visual guide showing fuse locations and ratings.

Product Recycling and Disposal Information

Commercial User Disposal Guidelines

Guidelines for commercial disposal of the equipment.

Domestic User Disposal Guidelines

Guidelines for domestic disposal of the equipment.

International Disposal Information

Information on disposal procedures outside the EU.

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