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Motorola GM328 User Manual

Motorola GM328
556 pages
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GM328/GM338/GM398
Mobile Radios
Detailed Service Manual
6804112J18-E
December, 2003

Table of Contents

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Motorola GM328 Specifications

General IconGeneral
BrandMotorola
ModelGM328
CategoryRadio
LanguageEnglish

Summary

SAFETY INFORMATION

Product Safety and RF Exposure for Mobile Two-Way Radios Installed in Vehicles or as Fixed Site Control Stations

Provides information on product safety and RF energy exposure for mobile radios in vehicles or fixed site control stations.

Federal Communication Commission (FCC) Regulations

Compliance with RF Exposure Standard

Details compliance requirements for RF energy exposure standards and guidelines.

Operational Warnings

For Vehicles With An Air Bag

Warns against placing radios in air bag deployment areas to prevent injury from inflating air bags.

Section 1 INTRODUCTION

1.0 Scope of Manual

Defines the intended audience and currency of the service manual's information.

2.0 Warranty and Service Support

Outlines Motorola's support offerings for products during and after the warranty period.

3.0 Radio Model Information

Section 2 MAINTENANCE

2.0 Preventive Maintenance

Recommends periodic visual inspection and cleaning of radios as preventive maintenance.

3.0 Safe Handling of CMOS and LDMOS

Details precautions for handling CMOS and LDMOS devices to prevent damage from electrostatic charges or voltage.

4.0 General Repair Procedures and Techniques

Covers general repair procedures, including parts replacement and techniques for circuit boards.

Section 3 SERVICE AIDS

1.0 Recommended Test Tools

Lists service aids recommended for radio work, available from Motorola or as substitutes.

Controlhead Service Information

Section 1 OVERVIEW

Provides a general overview of the control head, its components, and the microprocessor used.

Section 2 THEORY OF OPERATION

Explains the theory of operation for control head circuits, including power supplies, microprocessor, and interfaces.

Section 3 TROUBLESHOOTING CHARTS

1.0 Controlhead GM328 Troubleshooting Flow Chart

Provides a flow chart for diagnosing and resolving issues with the GM328 control head's power on/off functionality.

2.0 Controlhead GM338 Troubleshooting Flow Chart

Guides troubleshooting for GM338 control head issues, covering on/off, microprocessor, display, and backlight problems.

3.0 Controlhead GM398 Troubleshooting Flow Chart

Provides a flow chart for diagnosing GM398 control head issues, including on/off, microprocessor, and display problems.

Section 4 CONTROLHEAD PCBS / SCHEMATICS / PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

Details the location of schematics and circuit boards for control heads, including reference pages.

2.0 Controlhead GM328 - PCB 8486146B07 / Schematics

Shows the PCB layout for the GM328 control head, including top and bottom sides.

3.0 Controlhead GM338 - PCB 8486155B06 / Schematics

Shows the PCB layout for the GM338 control head, including top and bottom sides.

4.0 Controlhead GM398 - PCB 8486178B03 / Schematics

Shows the PCB layout for the GM398 control head, including top and bottom sides.

Controller Service Information

Section 1 Theory of Operation

Explains the theory of operation for the radio's controller circuits, including microprocessor, memory, and I/O.

1.3 Radio Power Distribution

Details the DC power distribution for the controller, including voltage regulation circuits.

1.12 Normal Microprocessor Operation

Explains the microprocessor's operation in expanded mode, utilizing external memory devices for calculations.

2.0 Controller Board Audio and Signalling Circuits

Details the functions of the ASFIC CMP, including audio shaping, signalling, and squelch detection.

Section 3 TROUBLESHOOTING CHARTS

1.0 Controller Troubleshooting Chart

Provides a troubleshooting flow chart for controller-related issues, covering power, output, and various component checks.

GM328/GM338/GM398 Mobile Radios VHF (136-174MHz) Service Information

Section 1 Model Chart and Technical Specifications

Provides model charts and technical specifications for VHF radios.

Section 2 Theory of Operation

Explains the theory of operation for VHF circuits in the radio.

Section 3 Troubleshooting Charts

Provides troubleshooting flow charts for receiver, transmitter, synthesizer, and VCO.

GM338 Mobile Radios VHF 45W Bipolar (136-174MHz) Service Information

Section 1 Model Chart and Technical Specifications

Provides model charts and technical specifications for the GM338 VHF radio.

Section 2 Theory of Operation

Explains the theory of operation for the VHF circuits in the radio.

GM328/GM338/GM398 Mobile Radios UHF (403-470 MHz) Service Information

Section 1 Model Chart and Technical Specifications

Provides model charts and technical specifications for the GM328/GM338/GM398 UHF radio.

Section 2 Theory of Operation

Explains the theory of operation for the UHF circuits in the radio.

Section 4 UHF PCB/Schematics/Parts Lists

1.0 Allocation of Schematics and Circuit Boards

Details the location of schematics and circuit boards for UHF circuits, including controller and RF components.

2.0 UHF Band 2 25-40W PCBs / Schematics / Parts List

Lists the component layouts, schematics, and parts for UHF Band 2 PCBs.

GM338 Mobile Radios UHF Band 2 (450-520 MHz) Service Information

Section 1 Model Chart and Technical Specifications

Provides model charts and technical specifications for the GM338 UHF radio.

Section 2 Theory of Operation

Explains the theory of operation for the UHF circuits in the radio.

Section 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

Provides a flow chart for diagnosing receiver issues, starting with audio output and progressing to LO presence and voltages.

2.0 Troubleshooting Flow Chart for 40W Transmitter

Guides troubleshooting of transmitter issues, starting with power output and progressing through component checks.

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