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MTU 12V4000C Series User Manual

MTU 12V4000C Series
161 pages
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Operating Instructions
Diesel Engine
12V4000Cxyz
16V4000Cxyz
MS150049/04E

Table of Contents

Questions and Answers:

MTU 12V4000C Series Specifications

General IconGeneral
Engine Model12V4000C Series
Engine TypeDiesel
ConfigurationV12
AspirationTurbocharged and Intercooled
Fuel SystemCommon Rail
Cooling SystemLiquid-cooled
Speed2100 rpm
Bore170 mm
Emission StandardsIMO Tier III

Summary

Safety

Important provisions for all products

Key safety guidelines and information applicable to all products.

Correct use of all products

Defines the intended purpose and correct operational procedures for the product.

Personnel and organizational requirements

Specifies requirements for personnel qualifications, training, and organization.

Safety regulations for initial start-up and operation

Details safety rules for starting up and operating the engine.

Safety regulations for maintenance and repair work

Outlines safety procedures for performing maintenance and repair tasks.

Fire prevention and environmental protection, fluids and lubricants, indirect materials

Covers fire safety, environmental protection, and handling of fluids/lubricants.

Standards for safety notices in the text

Explains the meaning and usage of different safety notice symbols.

Transport

Transportation

Guidelines for the safe and correct transportation of the engine/generator.

Lifting specifications

Technical details and warnings for lifting the engine/generator.

Crankshaft transport locking device

Instructions for installing and removing the crankshaft transport locking device.

Crankshaft transport locking device – For transport with flanged-on generator

Specific procedures for the transport locking device when a generator is flanged.

General Information

Engine side and cylinder designations

Explains the standard designation of engine sides and cylinders.

Engine – Overview

Diagram and list of main components of the engine.

Sensors – Overview

Illustrates the location of key sensors on the engine.

Technical Data

Product data 12V4000C11, 12V4000C11R

Detailed specifications for 12V4000C11 and 12V4000C11R engine models.

Product data 16V4000C11, 16V4000C11R

Detailed specifications for 16V4000C11 and 16V4000C11R engine models.

Product data 12V4000C21, 12V4000C21R

Detailed specifications for 12V4000C21 and 12V4000C21R engine models.

Product data 16V4000C21, 16V4000C21R, 16V4000C21L

Detailed specifications for 16V4000C21, 16V4000C21R, 16V4000C21L models.

Product data 16V4000C31

Detailed specifications for the 16V4000C31 engine model.

Firing order

Specifies the firing order for different engine cylinder configurations.

Engine – Main dimensions

Provides the key physical dimensions (length, width, height) of the engines.

Operation

Putting the engine into operation after extended out-of-service periods (>3 months)

Procedures for re-commissioning an engine after long-term storage.

Putting the engine into operation after scheduled out-of-service period

Steps for putting the engine back into operation after a normal service interval.

Engine – Starting in manual mode

Instructions for starting the engine manually.

Operational checks

Routine checks to perform during engine operation.

Engine – Stopping in manual mode

Procedure for stopping the engine manually.

After shutting down the engine

Actions to take after the engine has been shut down.

Plant – Cleaning

Guidelines for cleaning the engine and associated plant.

Maintenance

Maintenance task reference table [QL1]

A table listing maintenance tasks and their corresponding references.

Troubleshooting

Troubleshooting

Common engine problems and their corrective actions.

Fault messages from DDEC engine governor

Explanation of DDEC fault codes and diagnostic procedures.

Task Description

Engine

Detailed procedures related to engine operations.

Cylinder Liner

Procedures for inspecting and assessing cylinder liners.

Crankcase Breather

Maintenance and cleaning of the crankcase breather system.

Running Gear

Tasks related to the engine's running gear components.

Valve Drive

Procedures for lubrication, measurement, and adjustment of valve drive.

Injection Pump / HP Pump

Checks and procedures for the injection pump and HP pump.

Injector

Steps for the replacement and installation of injectors.

Fuel System

Procedures for venting the fuel system.

Fuel Filter

Instructions for replacing the fuel filter.

Charge-Air Cooling

Checking the charge-air cooler for leaks and obstructions.

Starting Equipment

Checks and maintenance for starting systems, including cold start.

Air Intake

Checking the air intake service indicator.

Lube Oil System, Lube Oil Circuit

Procedures for checking and changing engine oil.

Oil Filtration / Cooling

Replacement of engine oil filters and cleaning of centrifugal oil filters.

Coolant Circuit, General, High-Temperature Circuit

Procedures for checking, changing, draining, and filling engine coolant.

Low-Temperature Circuit

Checking, changing, and filling charge-air coolant.

Engine Mounting / Support

Inspection of engine mounts and securing screws.

Belt Drive

Procedure for checking the condition of the drive belt.

Battery-Charging Generator

Checks and procedures for the battery-charging generator.

Fan Drive

Adjusting and checking fan drive belt tension and replacement.

Auxiliary PTO

Procedure for checking the compressor.

Wiring (General) for Engine/Gearbox/Unit

Checks for engine cabling, connectors, and wiring integrity.

Accessories for (Electronic) Engine Governor / Control System

Cleaning procedures for DDEC connectors and related components.

Appendix A

Abbreviations

Glossary of abbreviations used in the manual.

MTU Contact/Service Partners

Information on how to contact MTU for support and service.

Appendix B

Special Tools

List of special tools required for maintenance and repair tasks.

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