Nelson NCD+ 1600T - Welding Parameters; Contact Gun

NCD+ 1000T & 1600T Manual | Welding Parameters
Part No. 729-110-038 Rev. 1.21 | May 2016 23 © 2014 Nelson Stud Welding, Inc. All Rights Reserved.
4 Welding Parameters
4.1 Contact Gun
Stud Size
Material
Plunge Depth
Pressure
NCD+™ 1000
Voltage
NCD+™ 1600
Voltage
in
mm
lbs
N
%
#6 (M3)
Carbon Steel
0.12
3
12
53
100
120
80
Stainless Steel
0.12
3
12
53
100
100
70
#8 (M4)
Carbon Steel
0.12
3
6
27
0
120
80
Stainless Steel
0.12
3
11
49
100
120
80
#10 (M5)
Carbon Steel
0.12
3
9
40
50
130
90
Stainless Steel
0.12
3
7
31
25
120
80
1/4”(M6) [6.4mm]
Carbon Steel
0.12
3
10
45
75
180
120
Stainless Steel
0.12
3
7
31
25
170
115
5/16”(M8) [7.9mm]
Carbon Steel
0.12
3
9
40
50
-
180
Stainless Steel
0.12
3
10
45
75
-
180
4.2 Auto-Gap Gun
NOTE: Set plunge (or stick out) to 2 mm. The Pressure is best measured by pressing the spark
shield squarely against a scale when the timing tip of the stud is flush with the end the spark
shield in the welding position.
Stud Size
Material
Gap
Pressure
NCD+™ 1000
Voltage
NCD+™ 1600
Voltage
in
mm
lbs
N
%
#6 (M3)
Carbon Steel
0.12
3
7
31
20
120
80
Stainless Steel
0.12
3
9
40
50
120
80
Aluminum
0.14
3.5
6
27
0
-
-
#8 (M4)
Carbon Steel
0.12
3
6
27
0
130
90
Stainless Steel
0.12
3
9
40
50
130
90
Aluminum
0.14
3.5
9
40
50
140
95
#10 (M5)
Carbon Steel
0.12
3
6
27
0
140
95
Stainless Steel
0.12
3
6
27
0
130
90
Aluminum
0.14
3.5
9
40
50
160
110
1/4”(M6) [6.4mm]
Carbon Steel
0.12
3
6
27
0
200
155
Stainless Steel
0.12
3
6
27
0
195
145
Aluminum
0.12
3
7
31
20
-
130
5/16” (M8) [7.9mm]
Carbon Steel
0.08
2
6
27
0
-
200
Stainless Steel
0.08
2
9
40
50
-
200