2
Operating Manual Gearbox
Contents
Contents
1 General notes 4
1.1 Personnel qualification 4
1.2 Description of the gearbox 4
1.3 Intended use 5
1.4 Reasonably foreseeable misuse 5
1.5 Warnings 5
1.6 Contents and use of the operating manual 6
1.7 Further applicable documents 6
2 Description of the gearbox 7
2.1 Nameplate 7
2.1.1 Nameplate with data matrix code 7
2.1.2 Nameplate with serial number 8
2.2 Lubrication with low temperature lubricant 8
3 Storage and transport 9
3.1 Bearings 9
3.2 Transport 9
4 Mounting 10
4.1 Attaching the motor to the gearbox by means of a clamping system (motor attachment) 10
4.1.1 Attaching the motor 11
4.1.2 Attaching the motor shaft with a clamping system 12
4.1.3 Determining the radial run-out, axial run-out and coaxiality tolerance of the motor 13
4.2 Attaching the motor to the gearbox by means of the drive pinion (direct motor mounting) 14
4.3
Attaching the drive unit to the gearbox by means of the drive shaft
(free drive shaft)
15
4.4 Installing the gearbox in the application 17
4.4.1 Application side attachment to steel or aluminum 18
4.4.2
General tightening torques on the application side
Mounting bolts
19
4.4.3
Modified gearboxes: Strength class of the application-side mounting bolts and
use of washers
19
4.5 Radial and axial run-out of the gearbox shaft end 19
5 Commissioning and operation 21
5.1 Technical specifications 21
5.2 Initial operation (Commissioning) 21
5.2.1 Determining the lubricant service life 24
5.3 Operation 25
5.3.1 Remedying operational malfunctions 26
5.4 Inspection and maintenance 27
5.4.1 Inspection intervals and inspection measures 27
5.4.2 Maintenance operations 28
5.4.3 Safety data sheets 28
6 Disposal (instructions regarding hazardous substances, composition) 29
7 Service and manufacturer information 30
7.1 Service 30
7.1.1 Address and return shipments: 30
7.1.2 Locations in the USA and China 30
7.2 Manufacturer (company name and address) 30
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