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Nidek Medical ARK-700 Series User Manual

Nidek Medical ARK-700 Series
165 pages
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NIDEK
AR-600/ARK-700 SERIES
SERVICE MANUAL
FOR AR-600 ARK-700
AR-600A ARK-700A
AR-660A ARK-760A
MAR10*RTZ001C/E
Total Page: 164
2003. 12

Table of Contents

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Nidek Medical ARK-700 Series Specifications

General IconGeneral
BrandNidek Medical
ModelARK-700 Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction to Nidek AR/ARK Series

Troubleshooting Overview and Initial Checks

Check flows and items to be checked

Guides through diagnostic steps and items to verify for troubleshooting.

Troubleshooting Specific Issues

TV Monitor Display Issues

Covers no display or abnormal display on the TV monitor.

Power-On "Err" Message

Addresses various "Err" codes including sensor, chart, rotator, and memory failures.

Shutter Does Not Open

Specific to AR-600 models with S/N earlier than 10121.

Raster Display Failure

TV monitor does not light up or display a raster.

Eye Image Display Failure

No eye image displayed on the TV monitor.

Unclear or Missing Displayed Characters/Target

Displayed characters or target square are unclear or absent.

Manual/Auto-Tracking Mode Switching Failure

Inability to switch between manual and auto-tracking modes.

Objective Measurement Mode Entry Failure

Difficulty placing the instrument into the objective measurement mode.

Parameter Settings Adjustment Failure

Inability to modify instrument parameter settings.

Measuring Mode Change Failure

Difficulty changing the measurement mode.

Measuring Unit Movement Issues

Covers smooth plane movement and vertical movement issues.

Measuring Unit Instability

The measuring unit is unstable during operation.

Alignment Light or Mire Ring Absence

Alignment light (AR-600) or Mire Ring (ARK-700) does not appear.

Model Eye Image Clarity Issues

The displayed model eye image is not clear.

AR Measurement Start Failure

The auto-refraction measurement process does not initiate.

"Err" Message During AR Measurements

Error messages appearing during auto-refraction measurements.

Shifted SPH Value

The obtained Spherical (SPH) value is shifted from the expected reading.

Excessive CYL Value

The obtained Cylindrical (CYL) value is too high.

Start Button Beep Issue

A short beep is not heard when pressing the Start button.

IOL Mode Activation Failure

The Intraocular Lens (IOL) mode cannot be activated.

Cylinder Mode Change Failure

Inability to change the Cylinder mode.

Left/Right Recognition Failure

The instrument cannot correctly identify the patient's left and right eyes.

PD Mode Entry Failure

Difficulty placing the instrument in Pupillary Distance (PD) mode.

Abnormal PD Value

The obtained Pupillary Distance (PD) value is abnormal.

"Err" During KM Measurement

Error message appears during Keratometry (KM) measurement.

Abnormal KM Value

The obtained Keratometry (KM) value is abnormal.

Chin Rest Movement Issue

The up-and-down movement of the Chin rest is not smooth.

Chart Visibility Issue

The chart is not visible through the measuring window.

Blinking Patient Measurement Anomaly

"Err" message doesn't appear even if the patient blinks during measurement.

Auto-Tracking Function Failure

The auto-tracking function is not operational.

Auto-Shot Function Failure

The auto-shot function is not operational.

VA TEST Mode Entry Failure

Instrument cannot be placed in the Visual Acuity (VA) TEST mode.

VA Charts Cannot Be Changed

Inability to change the Visual Acuity (VA) charts.

Presented Chart Out of Focus

Chart is out of focus during subjective measurement or visual acuity check.

"Err IF" (Interface Error) Message

Interface communication error message appears.

Printer Operation Failure

The printer unit is not functioning.

Printer Output Quality Issues

Printer output is faint or missing text.

Eyeprint Function Activation Failure

The Eyeprint function cannot be activated.

TV Auto-OFF Function Failure

The TV auto-OFF function is not working.

Shutter Closing Failure

Shutter fails to close, specific to early AR-600 models.

Checking Obtained Data with Model Eyes

Cleaning Model Eyes and Steel Balls

Procedure for cleaning optical components used for calibration.

Cleaning the Measuring Window

Instructions for cleaning the instrument's measuring window.

Measuring Model Eyes

Steps for performing measurements using model eyes.

AR Measurement Error Tolerance

Specifies acceptable error tolerances for AR measurements.

Measuring Steel Balls

Procedure for performing measurements using steel balls.

KM Measurement Error Tolerance

Specifies acceptable error tolerances for KM measurements.

Removing Instrument Covers

Removing Front, Left, and Right Covers

Detailed steps for removing the main external covers.

Removing the Rear Cover of the Measuring Unit

Procedure for accessing the rear section of the measuring unit.

Removing the Inner Cover

Steps to remove the internal cover.

Removing the Rear Cover

Procedure for removing the rear panel of the instrument.

Removing the TV Panel

Instructions for detaching the TV monitor assembly.

Removing the Bottom Plate

Steps to remove the base plate of the instrument.

Checking Mains Supply Conditions

Checking Supply Voltage to AC INLET

Verifying the input voltage at the AC power inlet.

Checking Transformer Secondary Voltage

Measuring output voltages from the internal transformer.

Checking PC7 Board Output Voltage

Verifying output voltages from the power supply board (PC7).

Checking Backup Battery Output Voltage

Measuring the voltage supplied by the backup battery.

Checking Voltage on PC6 Board Diodes

Verifying voltages across specific diodes (D1, D2) on the PC6 board.

Checking Switch Continuity

Checking START SW Continuity

Verifying continuity of the START switch.

Checking PC2 Board Switches

Verifying continuity of switches located on the PC2 board.

Checking PC3 Board Switches (Except AR-600)

Verifying continuity of switches on the PC3 board for specific models.

Checking PC12 Board Switches (AR-660A/ARK-760A)

Verifying continuity of switches on the PC12 board for specific models.

Checking Electric Parts

Checking Chart Carry Origin Sensor

Verifying the function of the origin sensor for the chart carriage.

Checking L/R Origin Sensor

Verifying the origin sensor for Left/Right movement (except AR-600/ARK-700).

Checking Rotator Origin Sensor

Verifying the origin sensor for the rotator mechanism.

AR Measurement LED and Cable Check

Checking the status and continuity of AR measurement LEDs and their cables.

ILLUMI. LED Voltage Check

Measuring the voltage supplied to the illumination LED.

Chart Lamp Voltage Check

Measuring the voltage supplied to the chart lamp.

Alignment Light LED Voltage Check

Measuring the voltage supplied to the alignment light LED.

PD LED Voltage Check

Measuring the voltage supplied to the PD LED.

FOCUS LED Voltage Check (AR-600A/AR-660A)

Measuring FOCUS LED voltage for specific models.

AKM LED Voltage Check (AR-700 Series)

Measuring AKM LED voltage for AR-700 series models.

AKM LED Voltage Check (Except AR-600)

Measuring AKM LED voltage for models other than AR-600.

Replacing Circuit Boards

Replacing PC1 (MAIN) Board

Procedure for replacing the main control board.

Replacing PC2 (DISPLAY) Board

Procedure for replacing the display control board.

Replacing PC3 Board

Procedure for replacing the PC3 board (INC.DEC SW) (except AR-600).

Replacing PC6 (ADJUST) Board

Procedure for replacing the PC6 adjustment board.

Replacing PC7 (POWER SUPPLY) Board

Procedure for replacing the PC7 power supply board.

Replacing PC8 (PRINTER) Board and Printer

Procedure for replacing the printer board and the printer unit.

Replacing PC10 (MIRE) Board

Procedure for replacing the PC10 MIRE board (ARK-700 series).

Replacing PC12 Board

Procedure for replacing the PC12 CHART SELECT SW board.

Replacing PC22 (TRACKING) Board

Procedure for replacing the PC22 TRACKING board.

Replacing PC23 (PD CCD) Board

Procedure for replacing the PC23 PD CCD board.

Replacing PC24 (PD LED) Board

Procedure for replacing the PC24 PD LED board.

Replacing Component Parts

Replacing the Transformer

Procedure for replacing the internal transformer.

Replacing the Joystick

Procedure for replacing the joystick control unit.

Cleaning and Replacing the Slide Plate

Instructions for cleaning or replacing the slide plate.

Replacing LED and Cleaning IR Filter

Procedure for replacing LEDs and cleaning the IR filter.

Replacing LED and Cleaning G29

Procedure for replacing LEDs and cleaning the G29 component.

Replacing the Front Cover

Procedure for replacing the front cover assembly.

Replacing the FOCUS LED

Procedure for replacing the FOCUS LED.

Replacing the Shutter Unit

Procedure for replacing the shutter mechanism.

Replacing the LED Cable

Procedure for replacing the LED connection cable.

Replacing the Chart Lamp

Procedure for replacing the chart illumination lamp.

Replacing Chart Carry Origin Sensor

Procedure for replacing the chart carry origin sensor.

Replacing Rotator Unit Origin Sensor

Procedure for replacing the rotator unit origin sensor.

Replacing U/D Limit Switches

Procedure for replacing Up/Down limit switches.

Replacing Left/Right Limit Sensor Unit

Procedure for replacing limit sensors for left/right movement.

Replacing U/D Motor

Procedure for replacing the Up/Down motor.

Replacing R/L Motor

Procedure for replacing the Right/Left motor.

Replacing the TV Monitor

Procedure for replacing the TV monitor assembly.

Replacing the CCD Camera

Procedure for replacing the CCD camera unit.

Replacing the Chart Unit

Procedure for replacing the chart display unit.

Replacing CYL Unit

Procedure for replacing the CYL unit (AR-660A/ARK-760A only).

Replacing the Battery

Procedure for replacing the internal battery.

Replacing the Measuring Unit

Procedure for replacing the main measuring unit assembly.

Adjusting Instrument Parts

Adjusting Roller Bearing Pressure

Procedure to adjust bearing pressure for up-and-down shaft stability.

Adjusting Sway Stopper Unit

Procedure to reduce play in the sway stopper unit.

Adjusting Chin Rest Up-and-Down Movement

Procedure to adjust the vertical movement of the chin rest.

Calibrating CCD Camera Lens Focus

Procedure to calibrate focus by adjusting the CCD camera lens.

Positioning the Target

Steps to align and position the target for calibration.

Sensor Calibration (PC6 Board)

Calibrating sensors by adjusting VR1 and VR2 on the PC6 board.

KM Auto-Calibration (ARK-700 Series)

Procedure for automatic calibration of Keratometry measurements.

Setting EEPROM DATA

Procedure for setting or verifying EEPROM data.

Setting Sensor Offset (SO)

Procedure for setting the sensor offset values.

Setting Print Density (PC)

Procedure for adjusting the print density settings.

Setting Target Offset (TO)

Procedure for adjusting the target offset values.

Setting Target Gain (TG)

Procedure for adjusting the target gain values.

Setting PD Gain (PA)

Procedure for adjusting the Pupillary Distance (PD) gain.

Setting Mask Blink Level (ML)

Procedure for setting the mask blink level parameter.

Setting Horizontal Position (HP) of Display

Procedure for adjusting the horizontal position of the display.

Setting Vertical Position (VP) of Display

Procedure for adjusting the vertical position of the display.

Adjusting CS Scale (ARK-700 Series)

Procedure for adjusting the Corneal Size scale.

Setting CYL Zero (C1) and CYL Axis (C2)

Procedure for setting CYL zero and axis values.

Adjusting Image Centering

Procedure to adjust the image centering using H.V. volume.

Adjusting Brightness and Sharpness

Procedure to adjust display brightness and sharpness.

Tracking Auto-Calibration

Procedure for automatic calibration of the tracking function.

Adjustment Program Modes

AR ADJUST Mode

Accessing and using the Auto-Refraction adjustment modes.

OTHER ADJUST Mode

Accessing and using other adjustment modes (not for AR-600).

Replacing ROM (Program)

DIP SW and Rotary SW Operations

DIP SW Functions (SW1)

Details on the functions of DIP Switch 1.

ROTARY SW Functions (SW2)

Details on the functions of Rotary Switch 2.

Principle of Measurement

Outline of AR Measurement Principle

Basic principles of Auto-Refraction measurement.

Description of AR Measurement Principle

Detailed explanation of the AR measurement optical system.

Outline of KM Measurement Principle

Basic principles of Keratometry measurement.

References and Drawings

AR-600 Construction Drawing

Illustrative drawing showing the construction of the AR-600.

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