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Nilfisk-Advance
Floor Machine
BR 800S
Nilfisk-Advance BR 800S User Manual
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3/03 revised 5/06 Form Number 56043088
SER
VICE MANU
AL
Advance MODELS 56314000, 56314001, 56314002, 56314003, 56314004,
56314005, 56314006, 56314007
Nil
fi
sk MODELS 56314010, 5631401
1, 56314012, 56314013, 56314014,
56314015, 56314016, 56314017
Adv
enger
™
2400D, 2600D
, 2810D,
3210D, 2400C
, 2600C
, 2810C
, 3210C
BR 600S, 650S, 700S, 800S,
600CS, 650CS, 700CS, 800CS
2
Table of Contents
Table of Contents
2
General Information
4
Safety Instructions
5
Specifications & Maintenance
6
Pm Checklist
9
Know Your Machine
11
Steering System
16
Steering Column Assembly Shroud Removal
16
Steering Chain Removal and Tensioning
17
Wheel Drive System
18
General Functional Overview
18
Drive Motor System Controller Function Overview
18
Wheel Drive Troubleshooting Guide
21
Steering Spindle & Wheel Drive Motor Assembly Removal
22
Drive Tire Removal
22
Brake Adjustment
24
Drive Wheel Brake Strap Replacement
25
Wheel Drive Motor Carbon Brush Inspection
25
Potentiometer Removal & Testing
26
Potentiometer Installation & Adjustment
27
Drive Pedal Neutral Adjustment & Pedal Replacement
27
Scrub Brush System
28
Functional Overview
28
Scrub Brush System Troubleshooting
29
Scrub Brush Deck Removal (Disc & Cylindrical)
30
Scrub Brush Motor Assembly Removal (Disc)
31
Scrub Brush Gearbox Removal and Output Shaft Replacement (Disc)
31
Scrub Brush Side Skirt Replacement (Disc)
32
Side Skirt Height Adjustment (Disc)
32
Scrub Brush Deck Front/Rear Skirt Replacement (Disc)
32
Brush Deck Actuator Removal (Disc & Cylindrical)
33
Scrub Brush Motor Removal (Cylindrical)
34
Scrub Brush Belt Replacement (Cylindrical)
34
Scrub Brush System Maintenance
34
Scrub Brush Removal and Installation (Cylindrical)
35
Side Skirt Maintenance & Adjustment (Cylindrical)
35
Solution System
36
Functional Overview
36
Solution Solenoid Circuit Overview
37
Troubleshooting Guide
38
Solution System Maintenance
38
Solution Solenoid Removal
38
Solenoid Valve Disassembly and Cleaning
39
Recovery System
40
Functional Overview
40
Vacuum Motor Circuit Overview
41
Troubleshooting Guide
42
Vacuum / Recovery System Service Maintenance Checklist
42
Maintenance of Vacuum Filter and Float Cage
42
Recovery Tank Removal
43
Vacuum Motor Removal
43
Squeegee System
44
Squeegee System Lift Motor Overview
44
Troubleshooting
44
Squeegee Lift Actuator Motor Removal
45
Squeegee Lift Cable Replacement
45
Squeegee Maintenance
46
Squeegee Adjustment
46
Electrical System
47
Batteries / Chargers Specifications
47
Install the Batteries
47
Description of the Battery Low Voltage Cutout Feature
48
Description of the Battery Condition Indicator
48
Charging the Batteries
48
Battery Maintenance
49
Battery Testing
49
Actuator Drive Nut Adjustment
50
Curtis Speed Control
52
Main Control Board Functional Overview
56
Main Control Board Troubleshooting Guide
56
Main Controller Error Codes
56
Main Controller Service Test Mode
58
Main Control Board Special Program Options
62
ELECTRICAL COMPONENT LOCATION (before SN Chart)
69
WIRING DIAGRAM (before SN Chart)
70
WIRING SCHEMATIC (before SN Chart)
71
WIRING DIAGRAM (after SN Chart)
72
WIRING SCHEMATIC (after SN Chart)
73
ELECTRICAL COMPONENT LOCATION (after SN Chart)
74
4
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Nilfisk-Advance BR 800S Specifications
General
Brand
Nilfisk-Advance
Model
BR 800S
Category
Floor Machine
Language
English
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