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76 76

76 - FORM NO. 56043093 / Captor

™

4300, 4800, 5400 / CR 1100, 1200, 1400

GENERAL INFORMATION ................................................................................................................................................. 1-2

SAFETY INSTRUCTIONS ...................................................................................................................................................... 3

SPECIFICATIONS ................................................................................................................................................................ 4-5

MAINTENANCE ..................................................................................................................................................................6-7

PM CHECKLIST ...................................................................................................................................................................8-9

KNOW YOUR MACHINE ................................................................................................................................................ 10-19

CONTROL ERROR CODES ............................................................................................................................................ 13-15

GENERAL MACHINE TROUBLESHOOTING GUIDE TABLE OF CONTENTS ............................................................. 16

OPERATOR’S COMPARTMENT ....................................................................................................................................... 17

GENERAL TROUBLESHOOTING FLOW CHARTS ..................................................................................................... 18-23

WHEEL DRIVE SYSTEM ...................................................................................................................................................... 24

TROUBLESHOOTING CHECK LIST .................................................................................................................................. 24

STEERING SYSTEM ............................................................................................................................................................ 25

STEERING SYSTEM TROUBLESHOOTING OVERVIEW ............................................................................................... 25

TROUBLESHOOTING GUIDE ............................................................................................................................................ 25

SWEEPING SYSTEM ...................................................................................................................................................... 26-33

MAIN BROOM ............................................................................................................................................................... 26-27

SIDE BROOMS .............................................................................................................................................................. 28-29

SIDE BROOM LIFT ACTUATOR ....................................................................................................................................... 30

DUST CONTROL IMPELLER ........................................................................................................................................ 31-32

SHAKER MOTOR ................................................................................................................................................................ 33

HOPPER SYSTEM ........................................................................................................................................................... 34-40

LIFT CYLINDER .............................................................................................................................................................. 34-37

DUMP DOOR CYLINDER .............................................................................................................................................. 38-40

SCRUB SYSTEM ............................................................................................................................................................. 41-50

DECK LIFT ACTUATOR ................................................................................................................................................. 41-48

SCRUB MOTORS .......................................................................................................................................................... 49-50

SOLUTION SYSTEM ............................................................................................................................................................ 51

SOLUTION SOLENOID VALVE ......................................................................................................................................... 51

RECOVERY SYSTEM ....................................................................................................................................................... 52-56

VACUUM MOTOR .........................................................................................................................................................52-54

SQUEEGEE LIFT ACTUATOR .......................................................................................................................................55-56

ENGINE SYSTEM ............................................................................................................................................................ 57-60

ENGINE SPECIFICATIONS ............................................................................................................................................... 57

ENGINE MAINTENANCE .................................................................................................................................................. 57

CHECK ENGINGE LIGHT TROUBLESHOOTING ............................................................................................................. 57

SYSTEM FAULT CODES ............................................................................................................................................... 58-59

HYDRAULIC SYSTEM .....................................................................................................................................................61-68

HYDRAULIC SYSTEM TROUBLESHOOTING ................................................................................................................. 61

GENERAL HYDRAULIC SPECIFICATIONS TABLE ........................................................................................................ 62

HYDRUALIC DIAGRAM ..................................................................................................................................................... 66

HYDRUALIC SCHEMATIC ................................................................................................................................................. 67

HYDRUALIC COMPONENT LOCATION .......................................................................................................................... 68

ELECTRICAL SYSTEM .................................................................................................................................................... 69-73

ELECTRICAL COMPONENT LOCATION ......................................................................................................................... 69

WIRING DIAGRAM ............................................................................................................................................................ 70

WIRING SCHEMATIC........................................................................................................................................................ 71

ENGINE HARNESS ............................................................................................................................................................ 72

ENGINE WIRING HARNESS DETAIL .............................................................................................................................. 73

Note: Note:

Note: All references to right, left, front, or rear in this manual are as seen from the operator’s stand-point.

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