6 - FORM NO. 56043093 / Captor
™
4300, 4800, 5400
MAINTENANCE SCHEDULE
Maintenance intervals given are for average operating conditions. Machines used in severe operational environments may require service more often.
MAINTENANCE ITEM PERFORM DAILY
Perform the “After Use” maintenance steps X
Check parking brake X
Check engine oil X
*Clean main and side brooms X
Check lter indicator and lights (hyd & air) X
Check engine coolant level X
Check hydraulic oil level X
MAINTENANCE ITEM 15 hrs. 30 hrs. 150 hrs. 300 hrs. 500 hrs. 1000 hrs.
*Rotate main broom X
Clean solution lter X
*Inspect/adjust brooms X
*Clean hopper lter X X X
*Inspect broom housing skirts X
*Inspect hopper seals X
Clean radiator and oil cooler X
Perform engine maintenance X
*Inspect and grease steering rack X
Change the hydraulic “charge” oil lter X
Change reservoir hydraulic oil and lter X
Flush the radiator X
Engine fuel lter(s) gas or propane X
*See the Mechanical Repair Service Manual and Operator Manual for detailed maintenance information of systems listed. (Sweeping,
Hopper, Steering, Dust Control, Squeegee)
WARNING!
Turn the key switch off, set the parking brake and disconnect the battery before servicing the machine.
AFTER USE
1 Raise the squeegee, the scrub brushes, and the brooms.
2 Shake the dust control lter and empty the hopper.
3 Drain and ush the recovery tank.
4 Flush the vacuum hose and squeegee by opening the recovery tank lid and running water down the pickup tube on the right side of the
tank. SERVICE NOTE: Tip the recovery tank out and check the squeegee hose elbow below the tank to make sure it has ushed out
completely.
5 Remove and clean the squeegee tool (adjust as needed*).
6 Remove and clean the scrub brushes. Rotate the scrub brushes.
7 Wipe the machine with a damp cloth.
8 Perform all required maintenance before storage.
9 Move the machine to a clean, dry storage area.
10 Store the machine with the brooms, the squeegee and the scrub brushes in the UP position, and the tank covers open so that the tanks
can air out.
LUBRICATING THE MACHINE
Steering Rack
Once every 150 hours pump a small amount of grease onto the steering rack and pinion components.
Also every 150 hours apply light machine oil to maintain free movement of all general pivot points. Example the seat, and broom door hinges
etc. Broom, squeegee and hopper pivots use composite bearings lubrication is not required.
WARNING
For the protection of the environment; when servicing any of the machine’s lubrication uids they must be disposed of safely in accordance
with your local environmental regulations (recycling). Examples of machine lubrication products: (Engine crankcase oil, Engine crankcase
oillter,Hydraulicsystemoil,Hydraulicsystemoillters).
MAINTENANCE
revised 4/04