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Nordson ProBlue P7 User Manual

Nordson ProBlue P7
319 pages
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ProBlue Adhesive Melters
Models P4, P7, and P10
Customer Product Manual
Part 1024496_06
Issued 3/14
NORDSON CORPORATION DULUTH, GEORGIA USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.

Table of Contents

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Nordson ProBlue P7 Specifications

General IconGeneral
Power SupplyUnknown
WeightUnknown
Melt Rate3.6 kg/h
Melting Capacity3.6 kg/h
Operating Temperature20 - 210 °C

Summary

Safety

Safety Alert Symbols

Defines the safety alert symbol and signal words used to identify hazards and conditions.

Intended Use of the Equipment

Defines the approved purposes and limitations for using the ProBlue melters.

Equipment Shutdown

Details procedures for safely shutting down the equipment, including pressure relief and de-energizing.

General Safety Warnings and Cautions

Lists general safety warnings and cautions applicable to hot melt and cold adhesive equipment.

First Aid

Instructions for handling contact with molten hot melt, including immediate actions and seeking medical attention.

Description

Intended Use

Specifies the design purpose of ProBlue melters for melting and pumping hot melt materials.

Key Components

Identifies and locates the main components of the melter with a diagram.

Installation

Installation Requirements

Details the necessary clearances, environmental conditions, and utilities for melter installation.

Electrical Power

Ensures the electrical service is adequate and covers power disconnect switch requirements.

Mounting the Melter

Provides instructions and diagrams for mounting the melter onto its sub-base and support structure.

Configuring the Electrical Service

Guides on connecting the power cable and voltage plug to configure the electrical service.

Connecting a Compressed Air Supply

Details the procedure for connecting the compressed air supply to the melter.

Connecting Hoses and Guns

Provides guidelines for connecting Nordson hoses and guns to the melter.

Setting Up the Melter

Covers setting up the melter to support the manufacturing process, including parameters.

Operating Parameters

Explains how to select and edit operating parameters for melter configuration.

Installing Melter Inputs

Details how to wire and set up the four standard inputs for melter control options.

Installing Melter Outputs

Explains how to connect and set up the three configurable outputs for communicating with other equipment.

Operation

Filling the Tank

Details the procedure for filling the melter tank, including material compatibility and tank capacity.

Starting the Melter

Provides steps to start the melter, including checking LEDs, temperatures, and air pressure.

Monitoring the Melter

Describes how to use melter indicators to confirm operation, monitor temperatures, and check air pressure.

Monitor Component Temperatures

Details how to check component temperatures using automatic scan or manual selection.

Monitor Melter Faults

Explains how the melter alerts operators to faults and how to use the fault log.

How F1, F2, and F3 Faults are Handled

Describes the melter's response to F1, F2, and F3 faults and how the system indicates failing components.

How F4 Faults are Handled

Explains the melter's response to F4 faults, differentiating between fatal and nonfatal conditions.

Adjusting Component Temperatures

Provides methods for adjusting set-point temperatures: Global, Global-by-component, and Individual.

Entering the Melter Password

Guides on how to enter a valid password to change settings when the melter is password protected.

Using the Melter Function Keys

Describes the standard and special function keys on the control panel and their uses.

Shutting Down the Melter

Provides instructions for safely shutting down the melter for extended periods of non-use.

Maintenance

Relieving System Pressure

Procedure to safely relieve hydraulic pressure before disconnecting fittings or opening ports.

Locking Out External Communications

Instructions to disable external inputs and fieldbus communications before performing maintenance.

Replacing the Filter

Details how to replace the hot melt filter, including monitoring its service life.

Troubleshooting

Melter Faults

Lists melter faults, their causes, and corrective actions.

Diagnostic Procedures

Provides specific diagnostic procedures (DP.1, DP.2, etc.) to follow when directed by the flowchart.

Parts

Technical Data

Melter Power Requirements

Lists power requirements (in Amps) for different melter models and hose/gun configurations.

Appendix A

Calculating Melter Power Requirements

Guides on calculating electrical power needed for hoses and guns to prevent damage.

Appendix B

Operating Parameters

Details the melter's operating parameters, organized into logical groups.

Appendix C

Using Nordson Configuration Manager

Describes how to use the NCM utility for managing melter settings and firmware.

Saving and Restoring Melter Settings

Details procedures for saving current melter settings to a PC and restoring them.

Upgrading or Restoring Melter Firmware

Guides on upgrading or reloading melter firmware using the NCM utility.

Appendix D

SP Pump Diagnostics and Repair

Provides diagnostic and repair information for the SP pump used in ProBlue melters.

Pump Diagnostics

Details how to determine pump failures by partially or fully disassembling the pump.

Pump Disassembly and Reassembly

Provides sequential procedures for disassembling and reassembling the pump.

Remove the Pump from the Melter

Step-by-step instructions for safely removing the pump from the melter.

Appendix E

Transformer Sizing

Guides on correctly sizing transformers based on hose/gun power consumption.

Connect the Electrical Service to the Transformer

Details connecting the 3-wire power cable and ground lead to the transformer.

Connect the Transformer to the Melter

Guides on connecting the transformer wire harnesses to the melter's electrical enclosure.

Troubleshooting

Provides transformer-specific troubleshooting guidance for power and heating issues.

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