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Nordson ProBlue P10 User Manual

Nordson ProBlue P10
319 pages
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ProBlue Adhesive Melters
Models P4, P7, and P10
Customer Product Manual
Part 1024496_06
Issued 3/14
NORDSON CORPORATION DULUTH, GEORGIA USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.

Table of Contents

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Nordson ProBlue P10 Specifications

General IconGeneral
BrandNordson
ModelProBlue P10
CategoryMelting Machines
LanguageEnglish

Summary

Safety

Safety Alert Symbols

Defines the safety alert symbols and signal words used to identify hazards and convey safety information.

Responsibilities of the Equipment Owner

Outlines the responsibilities of equipment owners regarding safety information and user qualifications.

General Safety Warnings and Cautions

Lists general safety warnings and cautions applicable to hot melt and cold adhesive equipment.

Installation

Electrical Power

Ensures the electrical service can handle the melter's power requirements and warns about electrocution risks.

Configuring the Electrical Service

Guides on connecting the power cable and voltage plug to configure the melter for facility electrical service.

Setting Up the Melter

Describes the process of setting up the melter to support manufacturing, including quick setup and parameter configuration.

Operation

Starting the Melter

Details the procedure for starting the melter, including checking control panel LEDs and air pressure.

Monitor Melter Faults

Guides on reviewing the fault log to diagnose and correct melter faults.

How F1, F2, and F3 Faults are Handled

Explains the melter's response to F1, F2, and F3 faults, including monitoring periods and LED indications.

How F4 Faults are Handled

Details the handling of F4 faults, distinguishing between fatal and nonfatal faults and their effects.

Maintenance

Relieving system pressure

Details the procedure to safely relieve hydraulic pressure before disconnecting fittings or opening ports.

Lockout external communications

Instructs to disable external inputs and fieldbus communications before performing maintenance.

Replacing the Filter

Explains when to replace the hot melt filter and how to monitor its service life using the service LED.

Troubleshooting

Melter Faults

Lists the four types of melter faults, their causes, and recommended corrective actions.

Using the Troubleshooting Flowchart

Explains how to use the flowchart to diagnose and correct issues, assuming the melter is correctly installed and set up.

Returning the Melter Setup to Factory Settings

Describes the procedure to reset the melter to its factory settings to isolate problems.

DP.1 Isolate a Failed Control Component

Provides a diagnostic procedure to isolate a failed control component like the CPU or hose/gun module.

DP.2 Check the Tank or Manifold RTD

Details how to check the resistance of the tank or manifold RTD to determine if it is defective.

DP.3 Check the Operation of the Power Relay or Thermostats

Guides on checking the operation of power relays or thermostats to identify potential main board or thermostat failures.

DP.4 Check the Operation of the Tank or Manifold TRIAC

Explains how to check the voltage across heater terminals to diagnose TRIAC operation issues.

DP.5 Check the Resistance of the Tank and Manifold Heaters

Details how to measure the resistance of tank and manifold heaters to identify failures.

Technical Data

Melter Power Requirements

Provides power requirements in Amps for different melter configurations and phase power.

Calculating Melter Power Requirements

To evaluate the hose/gun power requirements

Guides on calculating and evaluating power requirements for hoses and guns to prevent exceeding maximum allowable wattages.

Operating Parameters

Temperature Control Parameters

Explains parameters for temperature units, over/under temperature deltas, standby settings, and automatic heater control.

Seven-day Clock Parameters

Explains how to set up schedules for controlling heaters and standby mode based on the day and time.

Melter Communications

Using Nordson Configuration Manager

Details how to use the Configuration Manager for copying settings, saving versions, and upgrading firmware.

Upgrading or Restoring Melter Firmware

Explains the process of upgrading or reloading melter firmware using the NCM utility.

SP Pump Diagnostics and Repair

Pump Diagnostics

Provides a breakdown of pump failures, potential causes, and relevant disassembly procedures.

Pump Disassembly and Reassembly

Offers sequential procedures for pump disassembly, including checks and special reassembly instructions.

400/480 Volt ProBlue Adhesive Melters

Installation

Covers installation procedures for 400/480 volt transformers, including clearances and mounting.

Troubleshooting

Provides transformer-specific troubleshooting guidance for common power and heating issues.

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