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Nordson Mesa Fulfill - User Manual

Nordson Mesa Fulfill
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Fulfill
Retrofit for Mesa Melters
Customer Product Manual
Part 1121938_02
Issued 5/13
NORDSON CORPORATION DULUTH, GEORGIA USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.
ATTENTION: Information on a new control box, PCA and level sensor is included in Appendix A.
Please refer to the Appendix if your unit was manufactured after May 2013. This information is found in the
serial code of your unit; for example, SA13EXXXXX, where “E” represents the date code “May,” or any se
quential letter after “E.”

Table of Contents

Questions and Answers

  • H
    hamiltonrobertAug 3, 2025
    What to do if Nordson Melting Machines system overfills?
    • S
      sharonrobertsAug 3, 2025
      If your Nordson Melting Machine system is overfilled, it could be due to several reasons. The solenoid might be stuck open, in which case you should clean or replace it. Check if the sensor ground wire is not connected and connect it. If the refill board is not working, replace it if defective. Also, the sensor might not be calibrated properly, so calibrate the sensor.
  • P
    paul44Aug 14, 2025
    How to fix frequent overfill alarms on Nordson Melting Machines?
    • D
      Danielle GonzalezAug 14, 2025
      If your Nordson Melting Machines system is experiencing frequent overfill alarms without an apparent cause, the timers might not be set properly. Adjust the timer settings.
  • D
    Dr. Amy Kaiser DVMOct 24, 2025
    Why is my Nordson Mesa Fulfill system underfilled?
    • D
      David ThompsonOct 24, 2025
      If your Nordson Melting Machine system is underfilled, several factors could be at play. First, ensure that the system has an adequate supply of adhesive by adding more. Check for any obstructions in the wand, hose, or lid, such as clogs or kinks, and replace the affected parts as needed. Similarly, a clogged filter sock can restrict adhesive flow, so replace it if necessary. Make sure that the deflector is not bent; repair or replace it if needed. Insufficient air pressure can also cause underfilling. Confirm that the Fulfill unit receives a minimum static pressure of 65 psi and an operating pressure of 45 psi from your factory's air supply. If the regulator is defective, replace it. Check the power to the level sensor (LED not lit = no power) and ensure the power cord is properly install...

Summary

Safety Information and Responsibilities

Safety Information and Responsibilities

Covers owner responsibilities, safety info research, and regulatory compliance.

Operating and Maintenance Safety

Details installation, operation, maintenance practices, and safety messages.

Shutdown and Emergency Procedures

Outlines equipment shutdown, pressure relief, de-energizing, and first aid.

Theory of Operation

Installation Procedures

Level Sensor Calibration

Procedures for adjusting and calibrating the level sensor.

Troubleshooting Guide

System Overfill and Underfill Issues

Diagnosing and correcting overfill and underfill problems.

Frequent Alarms and PCA Diagnostics

Addressing frequent alarms and troubleshooting PCA specific issues.

Nordson Mesa Fulfill Specifications

General IconGeneral
BrandNordson
ModelMesa Fulfill
CategoryMelting Machines
LanguageEnglish

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