Name: Nordson Mesa Fulfill
Brand: Nordson
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RetroFit Refill System with Nordson Level Sensor

A-3

Part 1121938_02

 2013 Nordson Corporation

Unit Features

Figure A‐1 shows the Retrofit system and its components.

Level sensor

Fill Enable Button Fill Active LED

Fault LED

Reset

Fault Button

Siren

Fill Enabled LED

Air filter/regulator

Fill Control

Solenoid

Figure A‐1 Control box assembly and bracket

Table of Contents3
Fulfill Retrofit for Mesat Melters5
Safety5
Safety Alert Symbols5
Responsibilities of the Equipment Owner6
- Safety Information6
- Instructions, Requirements, and Standards6
- User Qualifications7
Applicable Industry Safety Practices7
- Intended Use of the Equipment7
- Instructions and Safety Messages8
- Installation Practices8
- Operating Practices8
- Maintenance and Repair Practices9
Equipment Safety Information9
- Equipment Shutdown10
- General Safety Warnings and Cautions11
- Other Safety Precautions14
- First Aid14
Safety Labels and Tags15
Description16
Theory of Operation17
Overview17
- Adhesive Storage bin18
- Air Pressure Regulator/Solenoid Assembly18
- Suction Lance19
- Adhesive Transfer Hose19
- Lid Assembly19
  - Membrane Panel20
Electrical Components20
- Control Box20
  - Pca21
- Sensor (Not Shown)22
Installation23
Prepare the Melter23
Install the Control Box24
Install the Tank Lid Components28
Assemble the Transfer Hose, Air Line, and Suction Lance29
Level Sensor Adjustment and Calibration30
- Baseline Setting31
- Final Setting31
Operation32
Time Settings32
Maintenance33
Monitoring Refill Operation33
Troubleshooting34
Refill PCA Troubleshooting Diagnostic Instructions35
Parts36
Using the Illustrated Parts Lists36
Mesa Retrofit Kit Assemblies37
Ship with Fastener Kit37
- Lid Assembly Parts38
- Control Assembly with Bracket40
- Control Box Assembly42
- Container/Wand Kit44
Service Kits44
Accessories44
Service Parts44
Specifications45
Wiring Diagram46
Dimensions47
Retrofit Refill System with Nordson Level Sensor49
- Sensor Features49
- Wide Sensing Area49
- Simplified Mechanical Mounting49
- Push Button Calibration50
- RTD Temperature Compensation50
- Sensor Diagnostics50
Unit Features51
- Delay Timer52
- Overfill Fault Timer52
- Status Relay Contact Output53
- Configuration Switch54
Sensor Calibration56
- Calibration Summary56
- Basic (Empty Level) Calibration57
- Precision (Full Level) Calibration57
Troubleshooting58
Fault Led/Red Status LED58
Fill Enable Led/Yellow Status Led/Yellow Light Tower59
Installation60
Common Chassis Connection60
Service Parts60
Retrofit Wiring Diagram61

Brand	Nordson
Model	Mesa Fulfill
Category	Melting Machines
Language	English

Nordson Mesa Fulfill User Manual

Table of Contents

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Nordson Mesa Fulfill Specifications

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