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Nordson ProBlue P4 User Manual

Nordson ProBlue P4
319 pages
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ProBlue Adhesive Melters
Models P4, P7, and P10
Customer Product Manual
Part 1024496_06
Issued 3/14
NORDSON CORPORATION DULUTH, GEORGIA USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.

Table of Contents

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Nordson ProBlue P4 Specifications

General IconGeneral
BrandNordson
ModelProBlue P4
CategoryMelting Machines
LanguageEnglish

Summary

Safety

Safety Alert Symbols

Defines the safety alert symbols and signal words used to identify hazards and conditions that may result in damage.

Responsibilities of the Equipment Owner

Outlines the responsibilities of equipment owners regarding safety information and user qualifications.

General Safety Warnings and Cautions

Lists general safety warnings and cautions applicable to hot melt and cold adhesive equipment.

Safety Labels and Tags

Illustrates the location and meaning of safety labels and tags affixed to the equipment.

Installation

Installation Tasks

Lists the sequential steps required for installing the melter and associated components.

Clearances

Illustrates and describes minimum installation clearances required between the melter and surrounding objects.

Electrical Power

Details considerations for ensuring electrical service can handle melter, hose, and gun power requirements.

Mounting the Melter

Provides instructions and diagrams for mounting the melter onto its sub-base and securing it.

Configuring the Electrical Service

Guides on connecting a power cable and voltage plug to configure the melter for facility electrical service.

Connecting a Compressed Air Supply

Details the procedure for connecting a regulated plant air supply to the melter's air filter.

Connecting Hoses and Guns

Explains how to connect Nordson hoses and guns to the melter, including hose port usage.

Setting Up the Melter

Covers the process of setting up the melter to support the manufacturing process by configuring parameters.

Set-point Temperature of the Tank, Hoses, and Guns

Explains how to assign set-point temperatures to the tank, hoses, and guns using different methods.

Save and Restore Melter Settings

Describes how to save and restore current melter settings, including operating parameters and temperatures.

Installing Melter Inputs

Details how to wire and set up the four standard inputs to control melter functions.

Installing Melter Outputs

Explains how to wire and set up the three user-configurable outputs for communication with external equipment.

Operation

Filling the Melter Tank

Provides instructions for filling the melter tank with hot melt, including safety warnings.

Starting the Melter

Details the procedure for starting the melter, including confirming installation and parameter setup.

Monitor Melter Faults

Details how the melter alerts operators to faults, how to review the fault log, and fault codes.

Adjusting Component Temperatures

Provides methods for adjusting set-point temperatures of heated components using global or individual settings.

Maintenance

Relieving System Pressure

Details the procedure for safely relieving hydraulic pressure before disconnecting any hydraulic fitting.

Locking Out External Communications

Instructs to disable external inputs and fieldbus communications before performing maintenance.

Replacing the Filter

Guides on replacing the hot melt filter when it reaches the end of its service life.

Troubleshooting

Safety

Provides critical safety precautions to follow during troubleshooting procedures.

Melter Faults

Lists melter faults, their causes, and corrective actions, categorized by display code.

Using the Troubleshooting Flowchart

Explains how to use the question-action block flowchart for diagnosing and correcting problems.

Diagnostic Procedures

Provides specific diagnostic procedures to follow when directed by the troubleshooting flowchart.

Technical Data

Melter Power Requirements

Provides power requirements in amps for 1-phase and 3-phase configurations based on hose/gun count.

Appendix A

Calculating Melter Power Requirements

Guides on calculating electrical power required by hoses and guns to ensure it does not exceed maximum allowable wattages.

Appendix B

Input Setup

Explains control options for standard and optional inputs to determine melter functions.

Output Setup

Details control options for standard and optional outputs to determine melter communication functions.

Seven-day Clock

Provides instructions for setting up the seven-day clock to regulate melter operation based on schedules.

Appendix C

Melter Communications

Describes the installation and use of the Nordson Configuration Manager utility for melter communication.

Connecting the PC and the Melter

Instructs on connecting a PC to the melter using a serial cable for communications.

Using Nordson Configuration Manager

Describes how to launch and use the Configuration Manager for settings and firmware management.

Saving and Restoring Melter Settings

Details the process for saving current settings to a PC and restoring them later.

Upgrading or Restoring Melter Firmware

Explains how to upgrade or reload melter firmware using the NCM utility.

Troubleshooting

Provides solutions for common issues encountered when using the Nordson Configuration Manager.

Appendix D

SP Pump Diagnostics and Repair

Provides comprehensive diagnostic and repair information for the SP pump used in ProBlue melters.

Pump Diagnostics

Details pump failures, potential causes, and appropriate disassembly procedures for examination.

Pump Disassembly and Reassembly

Provides sequential procedures for pump disassembly and reassembly, including required tools.

Remove the Pump from the Melter

Provides step-by-step instructions for safely removing the pump from the melter.

Appendix E

400/480 Volt ProBlue Adhesive Melters

Provides information specific to 400/480 volt versions, including installation, sizing, and troubleshooting.

Transformer Sizing

Guides on determining the correct transformer size based on the power consumption of hoses and guns.

Prepare the Transformer for Installation

Details steps for preparing the transformer, including removing the lid and attaching voltage plugs.

Mount the Transformer to the Parent Machine

Provides instructions for mounting the transformer and its sub-base to the parent machine.

Connect the Electrical Service to the Transformer

Guides on connecting the power cable and ground lead to the transformer and power distribution module.

Mount the Melter to the Transformer

Explains how to mount the melter onto the transformer and secure it with screws.

Connect the Transformer to the Melter

Details connecting the transformer wire harnesses to the melter's electrical enclosure and main board.

Troubleshooting

Provides transformer-specific troubleshooting guidance for power issues, heating, and fuses.

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