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Nordyne Q5RD Series - User Manual

Nordyne Q5RD Series
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13 SEER
USER’s MANUAL & INSTALLATION INSTRUCTIONS
Single Package Heat Pump - Single Stage, R-410A
Please read this information thoroughly and become familiar with the capabilities
and use of your appliance before attempting to operate or maintain this unit.
Keep this literature where you have easy access to it in the future. If a problem
occurs, check the instructions and follow recommendations given. If these
suggestions don’t eliminate your problem, call your servicing contractor.
These instructions are primarily intended to assist qualifi ed individuals
experienced in the proper installation of this appliance. Some local codes
require licensed installation/service personnel for this type of equipment.
Read all instructions carefully before starting the installation.
DO NOT DESTROY. PLEASE READ CAREFULLY AND
KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
IMPORTANT
Q5RD SERIES
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Summary

Critical Safety Warnings

Understanding Your Heat Pump

Heat Pump Operating Procedures

Cooling Mode Operation

Details on how to operate the heat pump in cooling mode.

Heating Mode Operation

Details on how to operate the heat pump in heating mode.

Emergency Heat Function

Information on using auxiliary electric heat when heat pump is unavailable.

Defrost Cycle Explanation

Explanation of the heat pump's automatic defrost cycle.

System Shutdown Procedure

Procedure for safely shutting down the heat pump system.

Installer Preparation and Safety

General Unit Information

Overview of the single packaged heat pump's assembly and installation requirements.

Pre-Installation Checks

Key checks and considerations before commencing unit installation.

Optimal Unit Placement

Guidance on selecting the optimal placement for the outdoor unit.

Installation Guidelines and Clearances

Required Unit Clearances

Required spacing around the unit for proper airflow and servicing.

Air Duct System Installation

Guidelines for designing and installing the air duct system.

Unit Unpacking and Initial Install

Procedures for unpacking and initial installation of the unit.

Ductwork and Drainage Setup

Duct Collar and Flexible Duct Connection

Instructions for attaching supply and return air collars and flexible ducts.

Return Air Assembly Installation

Guidance on locating and installing the return air box.

Supply Damper Installation Guide

Steps for locating and installing the supply air damper.

Condensate Drainage Setup

Instructions for installing the condensate drain and trap.

Electrical System Connections

Electrical Pre-Installation Checklist

Pre-checks for electrical supply and wiring integrity.

Line Voltage Supply Requirements

Specifications and recommendations for unit power supply.

Overcurrent Protection Installation

Guidance on selecting and installing fuses or breakers.

Blower Speed Configuration

Instructions for changing blower speed for optimal performance.

Defrost, Electric Heat, and Grounding

Defrost Cycle Control Mechanism

Explanation of how the defrost cycle is managed.

Optional Electric Heat Package

Information on installing optional auxiliary electric heat kits.

Proper Unit Grounding

Essential safety instructions for unit grounding.

Startup, Testing, and Protection Features

Startup and Adjustment Checklist

Pre-checks and steps for initiating unit operation.

System Operation Verification

Procedures to verify heating, cooling, and air circulation.

Short Cycle Protection Feature

Details on the time-delay feature protecting the compressor.

Defrost Test Procedure

Methods for testing the unit's defrost cycle functionality.

Key Components and Maintenance

Pressure Switch Functions

Explanation of safety switches protecting the compressor.

Routine Unit Maintenance

Routine service tasks for optimal performance and longevity.

Unit Dimensions and Physical Data

Q5 RD Unit Dimensional Diagram

Diagram and measurements for the Q5RD unit.

Q5 RD Physical Data Specifications

Table listing physical specifications for Q5RD models.

Cooling Mode Refrigerant Charging

2 Ton Cooling Charge Table

Cooling mode refrigerant charge data for 2-ton Q5RD models.

2.5 Ton Cooling Charge Table

Cooling mode refrigerant charge data for 2.5-ton Q5RD models.

3 Ton Cooling Charge Table

Cooling mode refrigerant charge data for 3-ton Q5RD models.

3.5 Ton Cooling Charge Table

Cooling mode refrigerant charge data for 3.5-ton Q5RD models.

4 Ton Cooling Charge Table

Cooling mode refrigerant charge data for 4-ton Q5RD models.

5 Ton Cooling Charge Table

Cooling mode refrigerant charge data for 5-ton Q5RD models.

Heating Mode Refrigerant Charging

2 Ton Heating Charge Table

Heating mode refrigerant charge data for 2-ton Q5RD models.

2.5 Ton Heating Charge Table

Heating mode refrigerant charge data for 2.5-ton Q5RD models.

3 Ton Heating Charge Table

Heating mode refrigerant charge data for 3-ton Q5RD models.

3.5 Ton Heating Charge Table

Heating mode refrigerant charge data for 3.5-ton Q5RD models.

4 Ton Heating Charge Table

Heating mode refrigerant charge data for 4-ton Q5RD models.

5 Ton Heating Charge Table

Heating mode refrigerant charge data for 5-ton Q5RD models.

Unit Wiring Diagrams

2 & 2.5 Ton Wiring Schematic

Schematic for wiring the 2 and 2.5 ton Q5RD/PPH2RD series units.

Series Unit Wiring Schematics

3, 4 & 5 Ton Wiring Schematic

Schematic for wiring the 3, 4, and 5 ton Q5RD/PPH2RD series units.

Thermostat Wiring Guide

Typical Thermostat Connection Diagrams

Diagrams illustrating thermostat wiring for different configurations.

Installation and Performance Checklist

Overview

This document serves as both a user's manual and installation instructions for a Q5RD Series 13 SEER Single Package Heat Pump, designed for single-stage operation with R-410A refrigerant. It emphasizes the importance of reading the information thoroughly to become familiar with the appliance's capabilities and use before operation or maintenance. The manual is primarily intended for qualified individuals experienced in the proper installation of such appliances, noting that some local codes may require licensed personnel.

Function Description

The Q5RD Series heat pump is an all-weather comfort-control appliance designed to both heat and cool a home year-round, offering energy-saving comfort. It operates on the principle that heat is always present in the air, even at temperatures below freezing. During colder months, the heat pump absorbs available heat energy from the outdoors and transfers it inside the home. This efficient process means the user pays for "moving" heat rather than generating it, unlike traditional furnace designs. For example, at 47°F (8°C), the heat pump can deliver approximately 3.5 units of heat energy for each unit of electrical energy consumed, compared to a maximum of 1 unit from conventional heating systems. In warmer temperatures, the heat pump reverses the flow of the heat-absorbing refrigerant, functioning as an energy-efficient central air conditioner by absorbing excess heat from inside the home and exhausting it outdoors.

The unit features a Demand Defrost system that monitors ambient and coil temperatures to regulate the defrost function. During a defrost cycle, both the outdoor condenser fan and compressor turn off initially. After about 30 seconds, the compressor turns on to heat the outdoor coil, melting any snow and ice. Steam may rise from the outdoor unit during this process. Once defrost is complete, the outdoor fan motor restarts, and the compressor turns off briefly before restarting normal operation after approximately 30 seconds.

The control circuit includes an anti-short cycle timer, which prevents the compressor from restarting within 5 minutes of its last operation or a power interruption, protecting the equipment.

Usage Features

Operating the heat pump involves setting the thermostat's system mode and temperature. For cooling, the system mode should be set to COOL or AUTO, and the fan mode to AUTO. The temperature selector is then set to the desired level, causing the outdoor fan, compressor, and blower motor to cycle on and off to maintain the indoor temperature. For heating, the system mode should be set to HEAT or AUTO, and the fan mode to AUTO. The temperature selector is adjusted to the desired heating level, and the compressor, outdoor fan, and blower motor will cycle to maintain the indoor temperature.

If the temperature or system mode is readjusted, the outdoor unit's fan and compressor may not start immediately due to the protective timer circuit. Some thermostats may include an "EM HT" or "AUX HT" mode for emergency heating. This mode should only be used if a problem is suspected, as it locks off the compressor and outdoor fan, relying on supplemental electric resistance heating (if installed), which increases electric utility costs. To shut down the system, the thermostat's system mode should be set to OFF and the fan mode to AUTO.

The thermostat also features an ON-AUTO fan switch, allowing the homeowner to operate the indoor blower for air circulation even when heating or cooling is not active. The thermostat should be mounted about 5 feet above the floor on an inside wall, avoiding outside walls or areas subject to radiant or convective heat sources.

Maintenance Features

Proper maintenance is crucial for optimal performance of the heat pump. This equipment requires certain mechanical skills and tools for maintenance; if these skills are not possessed, the user should contact their dealer for service or maintenance contracts. Routine maintenance includes several key tasks:

  • Air Filters: Inspect and clean or replace air filters at the beginning of each heating and cooling season, or more frequently as needed. The unit should never be operated without a filter in the return air system, and disposable filters should be replaced with the same type and size.
  • Condensate Drain and Outdoor Coil: Inspect the condensate drain and outdoor coil at the beginning of each cooling season. Any debris should be removed. The outdoor coil and louvers should be cleaned with a mild detergent and water, then thoroughly rinsed.
  • Electrical Connections: Inspect electrical connections for tightness at the beginning of each heating and cooling season, and service as necessary.
  • Refrigerant Charge: Adjustment of refrigerant charge should only be performed by qualified, trained personnel familiar with the equipment and safe refrigerant handling procedures. The unit contains liquid and gaseous refrigerant under high pressure, and improper handling can lead to equipment damage, personal injury, or death. The unit must be charged while both first and second stages are operating. To achieve rated capacity and efficiency, the compressor must be exposed to refrigerant for at least 24 hours before running and then run for a minimum of 12 hours.
  • Motor Lubrication: The compressor is hermetically sealed at the factory and does not require lubrication. Users should not attempt to add additional oil to motors not equipped with oil tubes.

The manual also provides detailed instructions for blower speed adjustment, noting that the factory speed setting may need to be changed for optimum system performance and comfort. This involves disconnecting electrical power, removing the service panel, verifying the required speed from airflow data, and placing the appropriate wire on the motor speed tap. All factory wiring should be checked for loose connections.

Nordyne Q5RD Series Specifications

General IconGeneral
Sound Rating74 dB
RefrigerantR-410A
Voltage208/230V
Phase1
Cooling Capacity60, 000 BTU/h

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