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Noritz NR501-OD User Manual

Noritz NR501-OD
78 pages
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1
NORITZ America Corporation
Gas Water Heater
NR501-OD
NR662-OD
NRC661 (-DV, -OD)
NRC711 (-DV,-OD)
Service Manual
Refer to this manual whenever performing service or
maintenance on this appliance.
This manual will be used for service technician training seminars.
The specifications and descriptions in this manual may be
changed without prior notice.
For further assistance, contact Noritz Technical Support at
1-866-766-7489.
Do not short circuit any safety device on
this appliance
Rev: Dec, 2013
Contents
Important Safety Information .................................................................................................... 2
1. Specications/Performance Table ....................................................................................... 3
2. Dimensions ......................................................................................................................... 9
3. Components ....................................................................................................................... 12
4. Operating Principle ............................................................................................................. 16
5. Operation Flow Chart .......................................................................................................... 19
6. Wiring Diagram ................................................................................................................... 25
7. Troubleshooting .................................................................................................................. 28
Error Codes and Checkpoints ......................................................................................... 28
Circuit board checkpoints ................................................................................................ 29
• Error Code Diagnostic Flow Charts .............................................................................. 31
Displaying Maintenance Monitors ................................................................................... 59
Maintenance Monitor List ................................................................................................ 60
Circuit Board Replacement ............................................................................................. 61
When Changing the Fan Motor ....................................................................................... 63
Gas Line Requirements ................................................................................................... 64
• Manifold Gas Pressure Adjustment ................................................................................. 67
Water Treatment ............................................................................................................. 73
• Periodic lnspection ......................................................................................................... 68
• Periodic Maintenance ..................................................................................................... 69
Changing Default Temperature Setting ........................................................................... 75
8. Installation Check .............................................................................................................. 79
KS-11-0004
Preventing Freeze Damage .................................................................................................. 76

Table of Contents

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Noritz NR501-OD Specifications

General IconGeneral
Gas TypeNatural Gas or Propane
TypeTankless
CategoryOutdoor
Fuel TypeGas
Maximum BTU Input120, 000 BTU/h
Weight38 lbs
Warranty12 years
Voltage120V
VentingDirect Vent

Summary

Important Safety Information

Specifications and Performance Data

Troubleshooting and Diagnostics

Error Codes and Checkpoints

Comprehensive table of error codes, symptoms, diagnosis, and remarks.

Circuit Board Diagnostics

Normal values for testing circuit board components and connections.

Common Error Troubleshooting

Detailed troubleshooting for fan, temperature, gas, and combustion issues.

Scale Build-up Issues

Troubleshooting and resolution for scale build-up related problems.

Maintenance and System Management

Heat Exchanger Flushing

Procedure for flushing the heat exchanger to remove scale build-up.

Component Replacement and Setup

Circuit Board Replacement

Procedures for data transfer, DIP switch settings, and manual programming.

Gas Requirements and Adjustment

Guidelines for gas requirements, sizing, and manifold pressure adjustment.

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