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Omron R88D-1SN02H-ECT User Manual

Omron R88D-1SN02H-ECT
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AC Servomotors/Servo Drives
1S-series with Built-in
EtherCAT
®
Communications
User’s Manual
I586-E1-13
R88M-1L/-1M (AC Servomotors)
R88D-1SN-ECT (AC Servo Drives)

Table of Contents

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Omron R88D-1SN02H-ECT Specifications

General IconGeneral
Product TypeServo Drive
ModelR88D-1SN02H-ECT
SeriesR88D
Maximum Output Current3.0 A
Communication InterfaceEtherCAT
Ambient Operating Temperature0 to 55 °C
Supply Voltage200-240V AC
Control MethodPosition control, speed control, torque control
Protection FunctionsOvercurrent, Overvoltage, Overload, Overheat, Encoder Error
Shock Resistance98 m/s²
Ambient Operating Humidity20 to 90% (non-condensing)

Summary

Manual Configuration

Section 4 Configuration and Wiring

Explains installation conditions and wiring methods, including EMC directives.

Section 8 Safety Function

Explains the function and examples of operation and connection.

Section 9 Details on Servo Parameters

Explains details of each servo parameter, including set values, settings, and display.

Section 10 Operation

Provides operational procedures and explains how to operate in each mode.

Section 11 Adjustment Functions

Explains functions, setting methods, and items to note regarding adjustments.

Section 12 Troubleshooting

Explains items to check when problems occur and troubleshooting by error displays or operation state.

Safety Precautions

Precautionary Information

Handling of Safety Products

Explains that qualified engineers must develop safety systems and install safety products properly.

Installing Safety Products

Qualified engineers must develop safety-related systems and install safety products correctly.

Observing Usage Precautions

Carefully read specifications and precautions to learn appropriate usage procedures.

Installation, Wiring and Maintenance

Operation Check

Usage

Wiring

Wire cables correctly and securely to prevent runaway motor, injury, or failure.

Precautions for Correct Use

Installation

Observe mounting direction and specified clearance for proper installation to prevent fire or failure.

Wiring

Maintenance

1 Features and System Configuration

1-7 Procedures to Start Operation

Explains the procedures to operate a system that incorporates 1S-series Servo Drives.

1-7-1 Overall Procedure

Outlines the overall procedure for building a system and using safety functions, including standard and safety control.

1-7-2 Procedure Details

Explains the procedure details for using the Servo Drive safety function, referencing other manuals for standard and safety control.

2 Models and External Dimensions

3 Specifications

3-1-4 Main Circuit and Motor Connections

When you wire the main circuit, use proper wire sizes, grounding systems, and noise resistance.

3-1-11 Safety I/O Specifications

The specifications of the safety I/O are shown below.

3-1-17 Overload Characteristics (Electronic Thermal Function)

The overload protection function (electronic thermal) is built into the Servo Drive to protect the Servo Drive and Servomotor from overloading.

4 Configuration and Wiring

4-1 Installation Conditions

Explains the conditions for installing Servo Drives, Servomotors, Decelerators, and noise filters.

4-1-1 Servo Drive Installation Conditions

Explains the space conditions around Servo Drives with its capacity 3 kW or less.

4-2 Wiring

This section gives the examples of connection with peripheral equipment and wiring such as connection of the main circuit and Servomotor.

4-2-1 Peripheral Equipment Connection Examples

Shows the peripheral equipment connection examples for R88D-1SN01L-ECT/-1SN02L-ECT/-1SN04L-ECT/-1SN01H-ECT/-1SN02H-ECT/-1SN04H-ECT/-1SN08H-ECT (Single-phase Input).

4-2-2 Procedure for Wiring Terminal Block and Procedure for Mounting Shield Clamp to Servo Drive

Describes each procedure for wiring a terminal block and for mounting power cables or shield clamp to a Servo Drive.

4-3 Wiring Conforming to EMC Directives

1S-series Servo Drives conform to the EMC Directives (EN 61800-3) under the wiring conditions described in this section.

4-3-1 Peripheral Equipment Connection Examples

Shows the peripheral equipment connection examples for R88D-1SN01L-ECT/-1SN02L-ECT/-1SN04L-ECT/-1SN01H-ECT/-1SN02H-ECT/-1SN04H-ECT/-1SN08H-ECT.

4-3-2 Selecting Connection Component

Describes the criteria for selecting connection components that are required to improve noise immunity.

4-5 Adjustment for Large Load Inertia

Explains the applicable Servomotor load inertia value to prevent Servo Drive circuits from damage.

5 EtherCAT Communications

5-4 Process Data Objects (PDOs)

Explains that the process data objects (PDOs) are used for real-time data transfer during cyclic communications.

5-4-1 PDO Mapping Settings

Provides mapping for the application objects (real-time process data) between the object dictionary and PDOs.

5-7 Emergency Messages

Explains that when an error or warning occurs, an emergency message is sent to the master through SDO communications.

5-9 Cable Redundancy Function

Explains configuring a ring topology on the EtherCAT system enables communications to continue even if an EtherCAT physical layer link is disconnected.

5-9-3 Procedure of Checking Operation

Describes how to check that the cable redundancy function operates correctly.

6 Basic Control Functions

6-2-1 Block Diagram for Position Control

The block diagrams for TDF position control and ODF position control are given.

6-2-2 Block Diagram for Velocity Control

The block diagrams for TDF velocity control and ODF velocity control are given.

6-2-3 Block Diagram for Torque Control

The block diagram for torque control is given.

6-3 Cyclic Synchronous Position Mode

In this mode, the controller gives the target position to the Servo Drive in cyclic synchronization.

6-4 Cyclic Synchronous Velocity Mode

In this mode, the controller gives the target velocity to the Servo Drive in cyclic synchronization.

6-5 Cyclic Synchronous Torque Mode

In this mode, the controller gives the target torque to the Servo Drive in cyclic synchronization.

6-6 Profile Position Mode

In this mode, the controller uses the path generation function to perform PTP positioning.

6-7 Profile Velocity Mode

In this mode, the controller uses the path generation function to control the velocity.

6-8 Homing Mode

In this mode, the Servo Drive has a path generation function and executes homing.

6-9 Connecting with OMRON Controllers

Describes the settings required to connect the Servo Drive with an OMRON controller.

7 Applied Functions

7-3 Drive Prohibition Functions

Explains that if the Positive Drive Prohibition Input (POT) or Negative Drive Prohibition Input (NOT) is active, the motor will stop rotating.

7-4 Software Position Limit Functions

Notifies that the present position exceeded the specified movement range and stops the Servomotor rotation.

7-6 Brake Interlock

Lets you set the output timing for the Brake Interlock Output (BKIR) signal.

7-7 Electronic Gear Function

Controls the position by using the value that is obtained by multiplication of the position command input.

7-8 Torque Limit Switching

Switches the torque limit according to the operation direction and depending on the Positive Torque Limit (PCL), Negative Torque Limit (NCL), and Positive/Negative Torque Limit Input Commands.

7-8-3 Torque Limit Switching Method

Shows the operations performed according to the setting of the Torque Limit - Switching Selection.

7-9 Soft Start

Performs auto acceleration and deceleration when step-type velocity commands are input.

7-10 Gain Switching Function

Switches the position control gain, velocity control gain, and torque command filter.

7-11 Touch Probe Function (Latch Function)

Latches the actual position and time stamp at the rising edge of an external latch input signal or the encoder's phase-Z signal.

7-13 Dynamic Brake

Explains that the dynamic brake can be used to stop the Servomotor in events such as drive prohibition input, Servo OFF, and occurrence of an error.

8 Safety Function

8-1 Safe Torque OFF Function

Used to cut off the motor current and stop the motor through the input signals from a safety controller.

8-2 STO Function via Safety Input Signals

Explains how to use the STO function via the safety input signals.

8-2-1 I/O Signal Specifications

Explains the I/O signals available for the STO function and external device monitoring (EDM) output signal.

8-2-2 Operation Example

Shows the timing charts to show the operation timing to a safe state as well as the timing of return from safe state.

8-2-3 Connection Example

Shows how to connect the safety inputs and the EDM output to the safety controller.

8-3 STO Function via EtherCAT Communications

Explains how to use the STO function via EtherCAT communications.

8-3-1 Connection and Setting

Explains the network connection and settings for the EtherCAT master and the Safety CPU Unit.

8-3-2 Operation Example

Shows the operation timing to a safe state and the timing of return from safe state.

8-3-3 Connection Example

Explains how to connect an NX-series Safety CPU Unit.

9 Details on Servo Parameters

9-2-1 3000 hex: Basic Functions

Sets the basic functions of Servo Drives.

9-2-4 3010 hex: Position Command

Sets the position command and gives the command value.

9-2-5 3011 hex: Position Command Filter

Sets the position command filter.

9-2-9 3020 hex: Velocity Command

Sets the velocity command and gives the command value.

9-2-10 3021 hex: Velocity Command Filter

Sets the velocity command filter.

9-2-11 3030 hex: Torque Command

Sets the torque command and gives the command value.

9-2-13 3040 hex: Profile Command

Sets the profile command.

9-3-1 3112 hex: ODF Velocity Feed-forward

Sets the velocity feed-forward in the one-degree-of-freedom control.

9-3-2 3113 hex: ODF Torque Feed-forward

Sets the torque feed-forward in the one-degree-of-freedom control.

9-3-3 3120 hex: TDF Position Control

Sets the operation in the two-degree-of-freedom position control.

9-3-4 3121 hex: TDF Velocity Control

Sets the operation in the two-degree-of-freedom velocity control.

9-4 Control Loop Objects

Explains the objects related to the control loop.

9-4-1 3210 hex: Internal Position Command

Gives the position command value which is calculated in the Servo Drive.

9-4-3 3212 hex: Gain Switching in Position Control

Sets the gain switching function in the position control.

9-4-8 3222 hex: Gain Switching in Velocity Control

Sets the gain switching function in the velocity control.

9-4-11 3230 hex: Internal Torque Command

Sets the torque command and gives the command value.

9-5-1 3310 hex: Torque Compensation

Sets the torque compensation.

9-5-2 3320 hex: Adaptive Notch Filter

Reduces resonance frequency vibration by estimating the resonance frequency from the vibration component.

9-5-7 3330 hex: Torque Limit

Sets the torque limit function.

9-6 Homing Objects

These objects are used for the homing setting.

9-7-1 3B10 hex: Drive Prohibition

Sets the drive prohibition function.

9-7-2 3B11 hex: Software Position Limit

Sets the software position limit function.

9-7-3 3B20 hex: Stop Selection

Sets the operation during stop.

9-7-5 3B30 hex: Touch Probe 1

Sets the Latch Function 1 (Touch Probe 1).

9-7-6 3B31 hex: Touch Probe 2

Sets the Latch Function 2 (Touch Probe 2).

9-7-9 3B50 hex: Position Detection Function

Sets the Position Detection Function.

9-7-12 3B60 hex: Speed Detection Function

Sets the Speed Detection Function.

9-7-15 3B80 hex: Load Characteristic Estimation

Sets the operation of the load characteristic estimation.

9-8-1 4000 hex: Error Full Code

Gives the error code.

9-8-2 4020 hex: Warning Customization

Sets the warning detection function.

9-9-1 4110 hex: Monitor Data via PDO

Sets the object for monitoring. You can monitor any object by mapping the monitor data to a TxPDO.

9-9-2 4120 hex: EtherCAT Communications Error Count

Counts the number of EtherCAT communication errors and clears the error count value.

9-9-3 4130 hex: Safety Status Monitor

Monitors the safety function.

10 Operation

10-1 Operational Procedure

Explains the operational procedure and how to operate in each mode.

10-2 Preparing for Operation

Explains the procedure to prepare the system for operation after installation and wiring.

10-2-4 Absolute Encoder Setup

Requires setup when turning ON the power supply for the first time for motors with an absolute encoder.

10-3 Test Run

Confirms that the servo system operation is electrically correct after installation, wiring, and switch settings.

10-3-2 Test Run via USB Communications from the Sysmac Studio

Describes how to perform a test run via USB communications from Sysmac Studio.

11 Adjustment Functions

11-2 Easy Tuning

Adjusts the gain automatically while the Servomotor is operated based on commands from the Controller or operation conditions.

11-2-2 Executing Easy Tuning

Explains how to execute the easy tuning using Sysmac Studio.

11-3 Advanced Tuning

Uses simulation to adjust the gain and filter settings.

11-4 Manual Tuning

Adjusts multiple gain parameters at a time according to set values for machine rigidity.

11-7 Damping Control

Reduces vibration generated by a low-rigidity machine.

11-8 Load Characteristic Estimation

Estimates the load characteristics of the machine and sets values of inertia ratio, viscous friction, etc.

11-9 Adaptive Notch Filter

Reduces resonance frequency vibration by estimating the resonance frequency from the vibration component.

11-10 Notch Filters

Reduces a specified frequency component.

11-11 Friction Torque Compensation Function

Compensates friction torque to reduce the influence of mechanical frictions.

11-12 Feed-forward Function

Improves the following performance for the target position and velocity.

12 Troubleshooting

12-1 Actions for Problems

Explains the preliminary checks required to determine the cause of a problem if one occurs.

12-1-1 Preliminary Checks When a Problem Occurs

Checks the voltage at the power supply input terminals.

12-1-2 Precautions When a Problem Occurs

Provides precautions to take when checking and verifying I/O after a problem occurred.

12-1-3 Replacing the Servomotor or Servo Drive

Explains the procedure to replace the Servomotor or Servo Drive.

12-2 Warnings

Outputs a warning signal to enable checking a state such as an overload before an error occurs.

12-2-2 Warning List

Lists general warnings and EtherCAT communications warnings.

12-3 Errors

If the Servo Drive detects an abnormality, it outputs an error (/ERR), turns OFF the power drive circuit, and displays the error number.

12-5 Troubleshooting

Identifies the cause of the error and takes appropriate measures.

12-5-1 Troubleshooting Using Error Displays

Explains how to troubleshoot using the error displays.

12-5-2 Troubleshooting Using AL Status Codes

Notifies users of errors related to EtherCAT communications, as well as their causes and remedies.

12-5-3 Troubleshooting Using the Operation State

Explains how to troubleshoot using the operation state.

13 Maintenance and Inspection

Appendices

A-4 Sysmac Error Status Codes

Lists and describes the error event codes that can be seen in Sysmac Studio.

A-4-1 Error List

Lists and describes the error event codes that can be seen in Sysmac Studio.

A-4-2 Error Descriptions

Describes errors.

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