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Omron R88D-1SN ECT Series

Omron R88D-1SN ECT Series
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AC Servomotors/Servo Drives
1S-series with Built-in
EtherCAT
®
Communications
User’s Manual
I586-E1-13
R88M-1L/-1M (AC Servomotors)
R88D-1SN-ECT (AC Servo Drives)

Table of Contents

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Omron R88D-1SN ECT Series Specifications

General IconGeneral
FeedbackIncremental encoder, Absolute encoder
Position ControlYes
Speed ControlYes
Torque ControlYes
Communication InterfaceEtherCAT
Power Supply Voltage200 to 240 VAC
Output Power0.1 to 1.5 kW
Input Voltage Range170 to 264 VAC
Control MethodSine-wave PWM control
Main Circuit Power Supply200-240 VAC
Applicable Motor Capacity0.1 to 1.5 kW
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overheating, Encoder Error
Ambient Operating Temperature0 to 55°C
Vibration Resistance4.9 m/s² (10 to 55 Hz)
Shock Resistance98 m/s2
WeightVaries by model

Summary

Trademarks

Introduction

Intended Audience

Describes the target personnel for this manual, requiring electrical knowledge.

Notice

Contains information necessary for correct usage and understanding of the Servo Drives and peripheral equipment.

Manual Structure

Page Structure

Explains the page structure and symbol icons used throughout the manual.

Special Information

Precautions for Safe Use

Details what to do and not to do for safe product usage.

Precautions for Correct Use

Details what to do and not to do for proper operation and performance.

Additional Information

Provides extra information for better understanding and easier operation.

Version Information

Details specifications and functionality differences for different unit and Sysmac Studio versions.

Manual Configuration

Section 1 Features and System Configuration

Explains the features of the Servo Drive and names of parts.

Section 2 Models and External Dimensions

Explains models and provides external and mounting dimensions.

Section 3 Specifications

Provides general, connector, and I/O specifications.

Section 4 Configuration and Wiring

Explains installation conditions and wiring methods.

Section 5 EtherCAT Communications

Explains EtherCAT communications and related settings.

Section 6 Basic Control Functions

Explains the outline and settings of basic control functions.

Section 7 Applied Functions

Provides the outline and settings of applied functions.

Section 8 Safety Function

Provides the outline of safety functions and examples.

Section 9 Details on Servo Parameters

Explains servo parameters in detail.

Section 10 Operation

Provides operational procedures for each mode.

Section 11 Adjustment Functions

Explains functions, setting methods, and adjustment notes.

Section 12 Troubleshooting

Explains items to check for problems and troubleshooting.

Section 13 Maintenance and Inspection

Explains maintenance and inspection procedures.

Appendices

Provides additional explanations for profiles, objects, and error codes.

Sections in this Manual

Section 1 Features and System Configuration

Explains the features of the Servo Drive and name of each part.

Section 2 Models and External Dimensions

Explains the models and provides external dimensions.

Section 3 Specifications

Provides general, connector, and I/O specifications.

Section 4 Configuration and Wiring

Explains installation conditions and wiring methods.

Section 5 EtherCAT Communications

Explains EtherCAT communications and related settings.

Section 6 Basic Control Functions

Explains the outline and settings of basic control functions.

Section 7 Applied Functions

Provides the outline and settings of applied functions.

Section 8 Safety Function

Provides the outline of safety functions and examples.

Section 9 Details on Servo Parameters

Explains servo parameters in detail.

Section 10 Operation

Provides operational procedures for each mode.

Section 11 Adjustment Functions

Explains functions, setting methods, and adjustment notes.

Section 12 Troubleshooting

Explains items to check for problems and troubleshooting.

Section 13 Maintenance and Inspection

Explains maintenance and inspection procedures.

Appendices

Provides additional explanations for profiles, objects, and error codes.

CONTENTS

Introduction

General overview and purpose of the manual.

Manual Structure

Details the organization and layout of the manual.

Manual Configuration

Explains how the manual is configured and its sections.

Sections in this Manual

Lists and briefly describes each section of the manual.

Terms and Conditions Agreement

Outlines the legal terms and conditions for using the product.

Safety Precautions

Details critical safety information and warnings for product use.

Items to Check After Unpacking

Lists essential checks to perform after unpacking the product.

Related Manuals

References other OMRON manuals that provide related information.

Terminology

Defines key terms and abbreviations used throughout the manual.

Revision History

Lists the changes made in each revision of the manual.

Section 1 Features and System Configuration

Explains the features of the Servo Drive and name of each part.

Section 2 Models and External Dimensions

Details product models and their external dimensions.

Section 3 Specifications

Provides detailed specifications for Servo Drives, Servomotors, decelerators, and accessories.

Section 4 Configuration and Wiring

Covers installation conditions, wiring methods, and EMC directives.

Section 5 EtherCAT Communications

Explains EtherCAT communications, including settings and protocols.

Section 6 Basic Control Functions

Details the fundamental control functions and methods.

Section 7 Applied Functions

Explains additional functions such as gain switching and backlash compensation.

Section 8 Safety Function

Details safety functions like Safe Torque OFF (STO).

Section 9 Details on Servo Parameters

Provides a comprehensive explanation of servo parameters.

Section 10 Operation

Explains the operational procedures and how to operate in each mode.

Section 11 Adjustment Functions

Covers functions, setting methods, and notes for adjustments.

Section 12 Troubleshooting

Lists items to check for problems and provides troubleshooting guidance.

Section 13 Maintenance and Inspection

Explains maintenance and inspection procedures for components.

Appendices

Contains supplementary information, including CiA 402 Drive Profile and CoE Objects.

Section 1 Features and System Configuration

1-1 Outline

Explains the basic features of the 1S-series Servo Drives with EtherCAT communications.

1-2 System Configuration

Shows the system configuration for a 1S-series Servo Drive with EtherCAT Communications.

1-3 Names and Functions

Describes the names and functions of Servo Drive parts.

1-4 System Block Diagram

Shows the block diagram of a 1S-series Servo Drive with Built-in EtherCAT Communications.

1-5 Applicable Standards

Describes the applicable standards for the 1S-series Servomotors and Servo Drives.

1-6 Unit Versions

Explains the use of unit versions for managing differences in supported functions.

1-7 Procedures to Start Operation

Explains the procedures to operate a system incorporating 1S-series Servo Drives.

Section 2 Models and External Dimensions

2-1 Servo System Configuration

Shows the Servo system configuration that consists of Controllers, Servo Drives, Servomotors, Decelerators, and other devices.

2-2 How to Read Model Numbers

Describes how to read and understand the model numbers of Servo Drives, Servomotors, and Decelerators.

2-3 Model Tables

Lists the models of Servo Drives, Servomotors, Decelerators, cables, connectors, peripheral devices, etc. in the tables.

2-4 External and Mounting Dimensions

Provides the external dimensions and mounting dimensions of Servo Drives, Servomotors, Decelerators, and peripheral devices.

Section 3 Specifications

3-1 Servo Drive Specifications

Provides general specifications, characteristics, connector specifications, and I/O circuits of the Servo Drives.

3-2 Servomotor Specifications

Provides general specifications, characteristics, and encoder specifications of the Servomotors.

3-3 Decelerator Specifications

Provides the specifications of the Decelerator models.

3-4 Cable and Connector Specifications

Describes the specifications of the cables to connect between Servo Drives and Servomotors, and the connectors to be used.

3-5 Specifications of External Regeneration Resistors and External Regeneration Resistance Units

Provides the specifications of the External Regeneration Resistors and External Regeneration Resistance Units.

3-6 External Dynamic Brake Resistor

Describes the specifications of the External Dynamic Brake Resistor.

3-7 Reactor Specifications

Describes the specifications of Reactors.

3-8 Noise Filter Specifications

Describes the specifications of Footprint-type Noise Filters.

Section 4 Configuration and Wiring

4-1 Installation Conditions

Explains the conditions for installing Servo Drives, Servomotors, Decelerators, and noise filters.

4-2 Wiring

Provides examples of connection with peripheral equipment and wiring such as connection of the main circuit and Servomotor.

4-3 Wiring Conforming to EMC Directives

Explains the wiring conditions for 1S-series Servo Drives to conform to EMC Directives.

4-4 Regenerative Energy Absorption

Explains how the Servo Drives absorb regenerative energy during motor deceleration.

4-5 Adjustment for Large Load Inertia

Explains precautions for adjustment and dynamic brake for use within applicable load inertia.

4-6 Machine Accuracy for Servomotor

Shows the machine accuracy (Total Indicator Reading) for the output shaft and mounting parts of the Servomotor.

Section 5 EtherCAT Communications

5-1 Display Area and Settings

Explains the indicators and switches located on the front of the Servo Drive.

5-2 Structure of the CAN Application Protocol over EtherCAT

Explains the structure of the CAN application protocol over EtherCAT for 1S-series Servo Drives.

5-3 EtherCAT State Machine

Explains the EtherCAT State Machine (ESM) of the EtherCAT slave.

5-4 Process Data Objects (PDOs)

Explains the process data objects (PDOs) used for real-time data transfer during cyclic communications.

5-5 Service Data Objects (SDOs)

Explains Service Data Objects (SDOs) used for setting objects and monitoring Servo Drive status.

5-6 Synchronization Mode and Communications Cycle

Explains the synchronization modes and communications cycles supported by 1S-series Servo Drives.

5-7 Emergency Messages

Explains emergency messages sent to the master through SDO communications.

5-8 Sysmac Device Features

Describes the features provided by the Servo Drive when combined with Machine Automation Controller or Sysmac Studio.

5-9 Cable Redundancy Function

Explains configuring a ring topology for continuous communications even if a link is disconnected.

Section 6 Basic Control Functions

6-1 Outline of Control Functions

Explains the implemented control functions.

6-2 Control Blocks

Provides block diagrams for position control, velocity control, and torque control.

6-3 Cyclic Synchronous Position Mode

Explains the configuration of the Cyclic synchronous position mode.

6-4 Cyclic Synchronous Velocity Mode

Explains the configuration of the Cyclic synchronous velocity mode.

6-5 Cyclic Synchronous Torque Mode

Explains the configuration of the Cyclic synchronous torque mode.

6-6 Profile Position Mode

Explains the configuration of the Profile position mode.

6-7 Profile Velocity Mode

Explains the configuration of the Profile velocity mode.

6-8 Homing Mode

Explains the homing operation and procedures.

6-9 Connecting with OMRON Controllers

Describes the settings required to connect the Servo Drive with an OMRON controller.

Section 7 Applied Functions

7-1 General-purpose Input Signals

Explains the general-purpose input signals that can be allocated to the Control I/O Connector.

7-2 General-purpose Output Signals

Explains the general-purpose output signals that can be allocated to the Control I/O Connector.

7-3 Drive Prohibition Functions

Explains how to prevent motor rotation outside movement range using limit inputs.

7-4 Software Position Limit Functions

Notifies if the present position exceeded the specified movement range and stops the Servomotor rotation.

7-5 Backlash Compensation

Compensates the specified backlash compensation amount, travel distance, and present position.

7-6 Brake Interlock

Sets the output timing for the Brake Interlock Output (BKIR) signal.

7-7 Electronic Gear Function

Controls position by multiplying position command with specified gear ratio.

7-8 Torque Limit Switching

Switches the torque limit according to operation direction and input commands.

7-9 Soft Start

Performs auto acceleration and deceleration when step-type velocity commands are input.

7-10 Gain Switching Function

Switches position control gain, velocity control gain, and torque command filter.

7-11 Touch Probe Function (Latch Function)

Latches actual position and time stamp at the rising edge of an external latch input or encoder phase-Z signal.

7-12 Encoder Dividing Pulse Output Function

Outputs position information from the encoder in the form of two-phase pulses.

7-13 Dynamic Brake

Describes the dynamic brake operation and conditions for application.

7-14 Communications Error Period Command Correction Function

Corrects the next target position based on the previous target position when a communications error occurs.

Section 8 Safety Function

8-1 Safe Torque OFF Function

Used to cut off motor current and stop the motor via signals from a safety controller.

8-2 STO Function via Safety Input Signals

Explains how to use the STO function via safety input signals.

8-3 STO Function via EtherCAT Communications

Explains how to use the STO function via EtherCAT communications.

Section 9 Details on Servo Parameters

9-1 Object Description Format

Explains the format used to describe objects and their attributes.

9-2 Common Control Objects

Explains common control objects for Servo Drives.

9-3 Control Method Objects

Explains objects that set operations in one-degree-of-freedom and two-degree-of-freedom controls.

9-4 Control Loop Objects

Explains objects related to the control loop.

9-5 Torque Output Setting Objects

Explains objects used for torque output settings.

9-6 Homing Objects

Explains objects used for the homing setting.

9-7 Applied Function Objects

Explains objects related to the applied functions.

9-8 Error- and Warning-related Objects

Explains objects used for error and warning settings.

9-9 Monitoring-related Objects

Explains objects used for monitoring settings.

9-10 Display-related Objects

Explains objects related to the display setting.

9-11 Power Device-related Objects

Explains objects used for the power device setting.

9-12 External Device-related Objects

Explains objects used for external device-related setting.

9-13 Encoder-related Objects

Explains objects used for the encoder setting.

Section 10 Operation

10-1 Operational Procedure

Explains the operational procedure for checking Servomotor and Servo Drive operation.

10-2 Preparing for Operation

Explains the procedure to prepare the system for operation after installation and wiring.

10-3 Test Run

Explains how to perform a test run to confirm servo system operation.

Section 11 Adjustment Functions

11-1 Outline of Adjustment Functions

Explains the functions, setting methods, and items to note regarding adjustments.

11-2 Easy Tuning

Adjusts gain automatically based on controller commands or operation conditions.

11-3 Advanced Tuning

Uses simulation to adjust gain and filter settings for fine tuning.

11-4 Manual Tuning

Adjusts multiple gain parameters according to set values for machine rigidity.

11-5 Data Trace

Takes samples of commands and operation data at intervals and displays results.

11-6 FFT

Measures frequency characteristics of velocity closed loop.

11-7 Damping Control

Reduces vibration generated by mechanical units.

11-8 Load Characteristic Estimation

Estimates machine load characteristics and sets inertia ratio, viscous friction, etc.

11-9 Adaptive Notch Filter

Reduces resonance frequency vibration by estimating it and setting the notch filter frequency.

11-10 Notch Filters

Reduces resonance frequency component to reduce vibration and noise.

11-11 Friction Torque Compensation Function

Sets three types of friction torque compensations to reduce mechanical friction.

11-12 Feed-forward Function

Improves following performance for target position and velocity.

Section 12 Troubleshooting

12-1 Actions for Problems

Explains preliminary checks to determine the cause of a problem.

12-2 Warnings

Details warning signals for states like overload.

12-3 Errors

Lists error numbers, names, causes, and measures.

12-4 Information

Describes events other than errors that notify of status.

12-5 Troubleshooting

Provides guidance on identifying error causes and taking measures.

Section 13 Maintenance and Inspection

13-1 Periodic Maintenance

Explains maintenance depending on application conditions.

13-2 Servo Drive Lifetime

Details the expected lifetime of Servo Drive components.

13-3 Servomotor Lifetime

Lists the lifetimes for different motor parts.

13-4 Method for Broken Ring Maintenance and Inspection

Describes inspection and replacement procedures for a broken EtherCAT ring.

Appendices

A-1 CiA 402 Drive Profile

Describes the profile used to control the Servo Drive.

A-2 CoE Objects

Explains the CoE objects implemented in 1S-series Servo Drives.

A-3 Object List

Lists all objects described in the manual.

A-4 Sysmac Error Status Codes

Lists and describes error event codes found in Sysmac Studio.

A-5 Response Time in EtherCAT Process Data Communications

Provides input and output response times for EtherCAT process data communications.

A-6 Version Information

Describes the relationship between unit versions and Sysmac Studio versions.

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