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Omron R88D-KN series User Manual

Omron R88D-KN series
570 pages
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AC SERVO DRIVES
G5-series WITH BUILT-IN
EtherCAT COMMUNICATIONS
Linear Motor Type
User's Manual
I577-E1-01
R88D-KN-ECT-L (AC Servo Drives)

Table of Contents

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Omron R88D-KN series Specifications

General IconGeneral
SeriesR88D-KN
Protection ClassIP20
CommunicationEtherCAT, MECHATROLINK-III
Ambient Temperature0°C to 55°C
Storage Temperature-20°C to 85°C
Vibration Resistance4.9 m/s²

Summary

Introduction

Intended Readers

Explains the target audience for this manual, focusing on individuals with electrical knowledge.

Notice

Contains important information for correctly using the Servo Drive and peripheral equipment.

Features and System Configuration

1-1 Outline

Provides an overview of the G5-series Servo Drives and their features.

1-2 System Configuration

Describes the overall system configuration for the G5-series AC Servo Drive with EtherCAT.

1-3 Names and Functions

Details the part names and functions of the Servo Drive.

1-4 System Block Diagram

Illustrates the internal structure and connections of the G5-series AC Servo Drive.

Models and External Dimensions

2-1 Servo System Configuration

Explains the typical system configurations when using the G5-series Servo Drives.

2-2 How to Read Model Numbers

Provides guidance on interpreting the model numbers of the Servo Drives.

2-3 Model Tables

Lists the standard models for Servo Drives and related peripheral equipment.

2-4 External and Mounting Dimensions

Provides external and mounting dimension drawings for Servo Drives and peripheral devices.

Specifications

3-1 Servo Drive Specifications

Details general specifications, characteristics, and connector specifications for the Servo Drive.

3-2 Overload Characteristics (Electronic Thermal Function)

Explains the overload protection function and its characteristics for the Servo Drive.

3-3 Cable and Connector Specifications

Provides specifications for various cables and connectors used with Servo Drives.

3-4 External Regeneration Resistor Specifications

Details the specifications of external regeneration resistors used for energy absorption.

3-5 Reactor Specifications

Lists the specifications for reactors used to suppress harmonic currents.

System Design

4-1 Installation Conditions

Describes the required environmental and space conditions for installing the Servo Drive.

4-2 Wiring

Provides information on power supply, main circuit, and terminal block wiring for Servo Drives.

4-3 Wiring Conforming to EMC Directives

Explains wiring methods to ensure compliance with EMC directives.

4-4 Regenerative Energy Absorption

Details how the Servo Drive absorbs regenerative energy and the role of regeneration resistors.

EtherCAT Communications

5-1 Display Area and Settings

Explains the display area and how to set the EtherCAT node address.

5-2 Structure of the CAN Application Protocol over EtherCAT

Describes the structure of the CAN application protocol used for EtherCAT communications.

5-3 EtherCAT State Machine

Explains the EtherCAT State Machine (ESM) and its control by the EtherCAT Master.

5-4 Process Data Objects (PDOs)

Details how process data objects (PDOs) are used for transferring data during cyclic communications.

5-5 Service Data Objects (SDOs)

Explains the use of SDO communications for setting objects and monitoring status.

5-6 Synchronization with Distributed Clocks

Describes the use of distributed clocks (DC) for synchronizing EtherCAT communications.

5-7 Emergency Messages

Explains how emergency messages are sent to the master using mailbox communications.

5-8 Sysmac Device Features

Describes the features of the G5-series Servo Drive when combined with an OMRON Machine Automation Controller.

Basic Control Functions

6-1 Cyclic Synchronous Position Mode

Explains the operation of the controller and Servo Drive in this mode for PTP positioning.

6-2 Cyclic Synchronous Velocity Mode

Details the operation where the controller provides target speed to the Servo Drive via cyclic synchronization.

6-3 Cyclic Synchronous Torque Mode

Explains the operation where the controller provides target torque (force) to the Servo Drive via cyclic synchronization.

6-4 Profile Position Mode

Describes how the Servo Drive performs PTP positioning using path generation and control based on target position.

6-5 Homing Mode

Explains how the Servo Drive executes homing operations using methods specified by the controller.

6-6 Connecting with OMRON Controllers

Details the settings required to connect the Servo Drive with OMRON controllers via EtherCAT.

Applied Functions

7-1 Sequence I/O Signals

Explains how to set sequences in various operating conditions and allocate input/output functions.

7-2 Positive and Negative Drive Prohibition Functions

Details how to prevent motor movement outside the allowable range using limit inputs.

7-3 Overrun Protection

Detects Overrun Limit Error and stops the Linear Motor if it exceeds the allowable operating range.

7-4 Backlash Compensation

Explains how the function compensates for backlash in position control, though it's not applicable to Linear Motors.

7-5 Brake Interlock

Sets output timing for the brake interlock output (BKIR) that activates the holding brake.

7-6 Electronic Gear Function

Controls position by multiplying the position command by a preset electronic gear ratio.

7-7 Force Limit Switching

Switches force limit based on movement direction and inputs, useful for push-motion operation.

7-8 Soft Start

Controls speed by setting acceleration/deceleration against the speed command, allowing soft starts.

7-9 Gain Switching Function

Enables switching of position, speed, and force control gains based on various conditions.

7-10 Gain Switching 3 Function

Adds a new gain setting (gain 3) to the gain switching function for improved positioning stabilization.

7-11 Touch Probe Function (Latch Function)

Latches position actual value when an external latch signal or encoder's phase-Z signal turns ON.

Safety Function

8-1 Safe Torque OFF Function

Cuts off motor current and stops the motor using input signals from a safety device.

8-2 Operation Example

Provides timing charts illustrating the operation timings to enter and return from a safety status.

8-3 Connection Examples

Shows example connection diagrams for safety devices like safety controllers.

Servo Parameter Objects

9-1 Basic Settings

Describes objects specific to G5-series Servo Drives with built-in EtherCAT communications.

9-2 Gain Settings

Explains functions, setting methods, and notes for various gain adjustments.

9-3 Vibration Suppression Settings

Details settings for adaptive filter and notch filters to reduce resonance and vibration.

9-4 Analog Control Objects

Explains how to control speed by setting acceleration/deceleration against the speed command.

9-5 Interface Monitor Settings

Describes how to set analog monitor output voltage and scaling.

9-6 Extended Objects

Describes objects related to positive/negative drive prohibition input and stop selection.

9-7 Special Objects

Covers objects like excessive speed error setting, gain switching, and force command offsets.

9-8 Linear Motor Objects

Details objects specific to the Linear Motor, such as resolution, pole pitch, and rated force.

Operation

10-1 Operational Procedure

Explains the overall procedure for checking motor and drive operation after installation and wiring.

10-2 Preparing for Operation

Details essential checks before and after turning ON the power supply for mechanical system operation.

10-3 Trial Operation

Outlines the steps for performing trial operation to confirm servo system correctness.

Adjustment Functions

11-1 Analog Monitor

Explains the two types of analog signals that can be output from the analog monitor connector for adjustment.

11-2 Gain Adjustment

Covers automatic and manual tuning methods to adjust servo gains for optimal performance.

11-3 Realtime Autotuning

Explains the realtime autotuning function for estimating load characteristics and automatically setting optimal gains.

11-4 Manual Tuning

Describes how to perform manual tuning when realtime autotuning cannot adjust gain properly due to load conditions.

11-5 Damping Control

Explains how to use damping control to reduce vibration in systems with low rigidity.

11-6 Adaptive Filter

Details how the adaptive filter reduces resonance vibration by estimating resonance frequency.

11-7 Notch Filters

Explains how notch filters can restrict resonance peaks and reduce vibration.

11-8 Disturbance Observer Function

Describes how to use the disturbance force value estimated by the observer to reduce disturbance effects.

11-9 Friction Force Compensation Function

Explains two types of friction force compensation to reduce mechanical friction influences.

11-10 Feed-forward Function

Covers speed feed-forward and force feed-forward for minimizing position error and improving responsiveness.

11-11 Instantaneous Speed Observer Function

Explains how this function uses a load model to estimate motor speed for improved accuracy and reduced vibration.

Troubleshooting and Maintenance

12-1 Actions for Problems

Describes preliminary checks and precautions to take when a problem occurs.

12-2 Warnings

Explains how the function outputs warning signals and notifies states like overload before errors occur.

12-3 Errors

Details the error codes output by the Servo Drive, their detection functions, and attributes.

12-4 Troubleshooting

Provides methods for determining error causes from displays and operating conditions.

12-5 Periodic Maintenance

Discusses the importance of periodic inspection and replacement for long-term operation.

Appendices

A-1 CiA402 Drive Profile

Explains the profile used to control the Servo Drive, including state machines and modes of operation.

A-1-1 Controlling the State Machine of the Servo Drive

Explains the PDS state controlled by the Controlword and the Statusword displayed in each state.

A-1-2 Modes of Operation

Lists the supported modes of operation for G5-series Servo Drives with EtherCAT communications.

A-1-3 Communications Cycles and Corresponding Modes of Operation

Describes modes of operation based on communication cycles and PDO mapping.

A-1-4 Modes of Operation and Applied Functions

Shows the relationships between operational modes and applied functions.

A-1-5 Changing the Mode of Operation

Explains how to change the operational mode of the Servo Drive by setting the Modes of Operation object.

A-1-6 Homing Mode Specifications

Details the homing methods supported by the G5-series AC Servo Drives.

A-1-7 Object Dictionary

Explains the structure of the object dictionary used for EtherCAT communications.

A-1-8 Communication Objects

Describes objects related to EtherCAT communications, including device type and error registers.

A-1-9 PDO Mapping Objects

Details the mapping of objects for receive and transmit PDOs, enabling data transfer.

A-1-10 Sync Manager Communication Objects

Explains how Sync Manager communication objects are used for EtherCAT communications memory.

A-1-11 Manufacturer Specific Objects

Describes objects specific to G5-series Servo Drives, including Sysmac error status and backup parameters.

A-1-12 Servo Drive Profile Object

Describes the CiA402 drive profile supported by G5-series Servo Drives, including Controlword and Statusword.

A-2 Object List

Provides a comprehensive list of objects, their properties, and default settings.

A-3 Sysmac Error Status Codes

Lists and describes error event codes that may appear in Sysmac Studio, with assumed causes and remedies.

A-3-1 Error Table

Lists and describes error event codes that may appear in Sysmac Studio, with assumed causes and remedies.

A-3-2 Error Description

Provides detailed descriptions of various error codes, including meaning, assumed cause, and measures.

A-4 EtherCAT Terminology

Lists and defines key terms used in EtherCAT communications for reference.

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