Orved IDEA 30 - User Manual

ORVED S.P.A Rev.00 – 05/2019 – cod. XXXXXXX – Manuale d’uso confezionatrici sottovuoto IDEA Pag. 0 a 76
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ORVED S.P.A Rev.01 – 09/2019 – cod. 1500735-00EN – User Manual for IDEA vacuum packing machines Pag. 1 a 76
IDEA 30 – 40
IDEA 31 – 41
IDEA 32 Hi-Line – 42 Hi-Line
USER AND MAINTENANCE
MANUAL

Summary

Safety Instructions and Warnings

Intended Use and Children Safety

Defines proper appliance use and safety measures for children.

Technical Safety and Proper Use

Covers electrical safety, correct operation, and cleaning guidelines.

Vacuum Machine Overview

Machine Components Identification

Visual guide to the main parts of the vacuum machine.

Terms of Use and General Precautions

Electrical Safety and Operational Guidelines

Critical electrical safety rules and general operational precautions.

Operational Safety and Precautions

Key safety rules for operating the vacuum machine.

Gas Injection System Safety

Safety measures for appliances with gas injection systems.

Vacuum Cycle Limitations and Warnings

Information on vacuum cycle limits and operational warnings.

Sealing Bar and Cleaning Safety

Precautions for handling hot sealing bars and cleaning procedures.

Pre-Operation Procedures

Initial Cleaning and Preparation

Instructions for cleaning the chamber and lid before initial use.

Control Panel (IDEA 30-40, 31-41)

Button Functions and Descriptions

Detailed explanation of each button on the control panel.

Function Parameters and Indicators

Details on function limits, factory settings, and alerts.

Operation Guide (IDEA 30-40, 31-41)

General Operating Precautions

Key cautions before operating the machine for specific models.

Vacuum Packing Foodstuff in Bags

Step-by-step instructions for vacuum packing food items in bags.

Bag Placement and Sealing Process

Proper bag positioning, parameter setup, and sealing.

Initiating and Monitoring Vacuum Cycles

How to start, pause, and complete a vacuum cycle.

Vacuum Packing in Containers

Using Containers in the Vacuum Chamber

Procedure for vacuum packing food in containers within the chamber.

Using Containers in the Vacuum Chamber

Procedure for vacuum packing food in containers within the chamber.

External Vacuum Packing

External Vacuum Packing Procedure

Steps for external vacuum packing with channelled bags.

External Vacuum Setup and Sealing

Setting parameters and sealing for external vacuum packing.

Deaeration Cycle (DEG)

Degas Cycle Preparation and Setup

Preparing products and machine for the Degas cycle.

Initiating and Adjusting the Degas Cycle

Turning on the machine and selecting/setting the Degas cycle.

Degas Cycle Operation and Adjustment

Adjusting parameters and operating the Degas cycle.

Editing and Deactivating Degas Steps

Modifying and deactivating individual steps in the Degas cycle.

Control Panel (IDEA 32 Hi-Line, 42 Hi-Line)

First Use and Technical Menu Access

Initial setup and accessing the technical menu for Hi-Line models.

Control Panel Icons and Functions

Guide to icons and their meanings on the Hi-Line control panel.

Functions, Parameters, and Alarms

Overview of functions, maximum values, factory settings, and alarm management.

Operation Guide (IDEA 32 Hi-Line, 42 Hi-Line)

User Cycles Overview

Introduction to user-defined and preset cycles.

Editable User Programs Setup

How to create and customize user programs.

Editable User Programs Setup

Detailed steps for setting program parameters.

Preset Programs

Using Predefined Vacuum Programs

Guide to selecting and using factory-set programs.

Vacuum Packing Foodstuff in Bags

Bag Vacuum Packing Procedure

Step-by-step guide for vacuum packing foodstuff in bags.

Setting Vacuum and Softair Parameters

Adjusting vacuum, additional vacuum, gas, and softair settings.

Program Naming, Saving, and Editing

How to name, save, and modify custom or preset programs.

Chef Cycles

Chef Cycles Overview and Parameter Settings

Introduction to Chef Cycles and setting parameters for specific programs.

Chef Programs in Containers

Container-Based Chef Cycle Procedures

Step-by-step guide for using Chef cycles with containers.

Chef Programs in Bags

Bag-Based Chef Cycle Procedures

Step-by-step guide for using Chef cycles with bags.

Degas Cycles

Degas Cycle Parameter Settings

Adjusting parameters for the Degas cycle.

Single Step Degas Parameter Configuration

Setting individual step parameters for the Degas cycle.

Degas Cycle Operation

Degas Cycle Preparation and Setup

Preparing products and machine for the Degas cycle.

Initiating and Adjusting the Degas Cycle

Turning on the machine and selecting/setting the Degas cycle.

Jar Cycles

Jar Cycle Overview and Editable Setup

Introduction to Jar Cycles and creating custom cycles.

Jar Cycle Parameter Settings

Adjusting parameters for jar vacuum cycles.

Containers in Chamber

Using Containers in the Vacuum Chamber

Step-by-step guide for vacuum packing in containers inside the chamber.

Using Containers in the Vacuum Chamber

Step-by-step guide for vacuum packing in containers inside the chamber.

External Containers

External Container Vacuum Packing Procedure

How to perform vacuum packing with external containers.

Alarm Management

Alarm Notifications (IDEA 30-40, 31-41)

Understanding alarm messages like OIL and GAS failure.

Alarm Notifications (IDEA 32 Hi-Line, 42 Hi-Line)

Interpreting alarm icons like cool product, H2OUT, gas failure, oil change.

After Use Procedures

Machine Shutdown and Post-Use Procedures

Steps for safely turning off and cleaning after use.

Machine Cleaning

General Cleaning and Safety Warnings

General advice and safety precautions for cleaning the machine.

Vacuum Chamber and Sealing Bar Cleaning

Specific instructions for cleaning the chamber and sealing bar.

External Accessory Cleaning

How to clean external vacuum accessories.

Pump Dehumidification (H2 OUT)

H2 OUT Cycle Importance and Usage

Why and how to perform the H2OUT cycle for pump maintenance.

Performing the H2 OUT Cycle (Specific Models)

Steps to run the H2OUT cycle on IDEA 30-41 models.

Performing the H2 OUT Cycle (Hi-Line Models)

Steps to run the H2OUT cycle on IDEA 32/42 Hi-Line models.

Pump Oil Data

Pump Oil Checks and Maintenance

Importance of pump oil and recommended checks.

Pump Oil Checks and Maintenance

Importance of pump oil and recommended checks.

Routine Maintenance

Maintenance Schedule and Safety

Importance of regular maintenance and safety during operations.

Troubleshooting Common Issues

Machine Not Working or Insufficient Vacuum

Solutions for common issues like machine not starting or poor vacuum.

Machine Not Working or Insufficient Vacuum

Solutions for common issues like machine not starting or poor vacuum.

Sealing, Vacuum, and Container Issues

Troubleshooting sealing, vacuum, gas, and container-related problems.

Installation Procedures

Installation Safety Instructions

Critical safety guidelines before and during installation.

Installation Overview and Prerequisites

General steps and requirements for appliance installation.

Installation Safety Instructions

Critical safety guidelines before and during installation.

Installation Overview and Prerequisites

General steps and requirements for appliance installation.

Electrical Connection and Gas Bottle Setup

Connecting power and gas bottle, including safety warnings.

Electrical Connection and Gas Bottle Setup

Connecting power and gas bottle, including safety warnings.

Installation Environment and Electrical Checks

Checking room conditions, electrical specs, and oil level.

Installation Environment and Electrical Checks

Checking room conditions, electrical specs, and oil level.

Installation Environment and Electrical Checks

Checking room conditions, electrical specs, and oil level.

Maintenance Procedures

General Maintenance Precautions

Safety measures before performing maintenance.

Sealing Bar Replacement

Step-by-step guide for replacing the complete sealing bar.

Teflon Band Replacement

Instructions for replacing the Teflon band on the sealing bar.

Sealing Bar Replacement

Step-by-step guide for replacing the complete sealing bar.

Teflon Band Replacement

Instructions for replacing the Teflon band on the sealing bar.

Accessing Internal Machine Parts

Procedure for safely opening the machine for internal access.

Pump Oil Replacement

Pump Oil Replacement Procedure

Step-by-step guide for changing the vacuum pump oil.

Pump Oil Replacement Procedure

Step-by-step guide for changing the vacuum pump oil.

Pump Exhaust Filter Replacement

Pump Exhaust Filter Replacement

Instructions for replacing the vacuum pump exhaust filter.

Pump Exhaust Filter Replacement

Instructions for replacing the vacuum pump exhaust filter.

Lid Gasket Replacement

Lid Gasket Replacement Steps

Procedure for replacing the lid gasket.

Upper Bar Silicone Replacement

Upper Bar Silicone Profile Replacement

How to replace the silicone profile on the upper bar.

Gas Spring Replacement

Gas Spring Replacement Procedure

Step-by-step guide for replacing the gas spring.

Wiring Diagrams

Wiring Diagram (IDEA 30 - 40)

Electrical schematic for IDEA 30 and 40 models.

Wiring Diagram (IDEA 30 - 40)

Electrical schematic for IDEA 30 and 40 models.

Wiring Diagram (IDEA 31 - 41)

Electrical schematic for IDEA 31 and 41 models.

Wiring Diagram (IDEA 32 Hi-Line - 42 Hi-Line)

Electrical schematic for IDEA 32/42 Hi-Line models.

Technical Data

Technical Specifications (IDEA 30 - 40)

Key technical data for IDEA 30 and 40 models.

Technical Specifications (IDEA 30 - 40)

Key technical data for IDEA 30 and 40 models.

Technical Specifications (IDEA 31 - 41)

Key technical data for IDEA 31 and 41 models.

Technical Specifications (IDEA 32 Hi-Line - 42 Hi-Line)

Key technical data for IDEA 32/42 Hi-Line models.

Warranty Information

Warranty Coverage and Duration

Details on the product warranty, coverage, and duration.

General Warranty Terms and Conditions

Specific terms and conditions of the ORVED warranty.

Warranty Invalidation Causes

Situations that will void the product warranty.

Warranty Invalidation Causes

Situations that will void the product warranty.

Useful Notes

Customer and Dealer Information

Fields for recording purchasing date, dealer, and contact information.

Spare Parts and Support

Obtaining Technical Assistance and Spare Parts

Information on how to get technical support and order spare parts.

Orved IDEA 30 Specifications

General

Vacuum Pressure	Up to 2 mbar
Seal Length	310 mm
Sealing Bar Length	310 mm
Type	Vacuum Sealer
Pump Capacity	8 m³/h
Voltage	230 V