EasyManua.ls Logo

Outback Power Systems MATE - User Manual

Outback Power Systems MATE
12 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OutBack Power Systems
MATE
System Controller and Display
Installation and User Manual for the OutBack MATE and MATE2
Please check our website at
www.outbackpower.com for the latest product information
Copyright 2003 © OutBack Power Systems, Inc. User Manual MATE S
y
stem Controller and Dis
p
la
y
19009 62
nd
Ave NE, Arlington WA 98223 USA
Tel 360 435 6030 Fax 360 435 6019 Rev 2.30 03/31/04
Page 1
Highlighted copy for customers of
Miller Solar
805-438-5600
william@millersolar.com
NOTE! This manual does not cover all functions of the MATE Controller. Rather, it is intended as a training aid for
new customers. It does cover all necessary functions for normal operation of this unit. The most important
information is highlighted in yellow. For complete function set, see the original manual.
Question and Answer IconNeed help?

Do you have a question about the Outback Power Systems MATE and is the answer not in the manual?

Summary

Introduction to the OutBack MATE

MATE Features and Specifications

Lists key features and specifications of the MATE unit, including display, keypad, indicators, and connectivity.

MATE Installation Guidelines

Details the installation process, including mounting, cabling, and PC interface connection.

Basic Operation of the MATE

MATE Power Up Sequence

Explains the MATE's power-up sequence and initial display screens, including version information.

Navigating the MATE Menu System

Describes how to navigate through the MATE's menu system using its buttons and soft keys.

Common MATE Display Screens

Introduces commonly displayed screens like Main, Summary, and Status screens.

Using the MATE with a HUB

Explains how to connect and use the MATE with a HUB communication manager for multiple devices.

MATE Setup and Configuration

Setting the MATE Clock

Instructions for setting the internal clock of the MATE controller.

Adjusting MATE Display Contrast

Details how to adjust the contrast of the MATE's LCD display for better readability.

Adjusting MATE Backlight

Instructions for adjusting the backlight brightness of the MATE's LCD display.

Configuring Summary Screen Options

Explains how to configure options for the summary screens displayed by the MATE.

Configuring MATE Communications

Details the settings for MATE communications options.

MATE Control Modes

HBX Mode Operation

Describes the High Battery Transfer (HBX) mode for the MATE.

Grid-Use Mode Configuration

Details the settings and configuration for the Grid-Use mode.

Advanced Generator Start (AGS) Mode

Covers the setup and operation of the Advanced Generator Start mode.

Menu Map and Navigation

Menu Map Overview

Provides an overview of the MATE's menu structure and navigation.

Troubleshooting and Support

Overview

The OutBack MATE is a comprehensive system controller and display designed for use with OutBack FX inverter/chargers and MX60 PV MPPT charge controllers. Its primary function is to provide a visual interface for monitoring system operation and to allow users to control and adjust product setpoints. Beyond individual device control, the MATE also plays a crucial role in coordinating the entire system, ensuring optimal performance and preventing conflicts between multiple connected products.

One of the key features of the OutBack MATE is its ability to connect to multiple OutBack products through a communication manager called a HUB. This HUB can be either a HUB-4, supporting up to four products, or a HUB-10, which can manage a maximum of ten OutBack devices. This multi-device connectivity allows a single MATE to oversee and manage a complex power system, including multiple FX inverter/chargers and MX60 PV MPPT charge controllers, as well as any future OutBack products. The connection between the MATE and the HUB, and between the HUB and the individual products, is made using standard CAT 5 type Ethernet cabling with 8-wire RJ45 modular connectors. This standardized cabling makes installation and expansion relatively straightforward.

The MATE's user interface is built around a four-line, 80-character backlit LCD display, capable of showing both alphanumeric and graphic information. This display is complemented by a control keypad featuring six backlit silicone membrane keys. Among these, two are dedicated "hot" keys: "INV" for inverter control and "AC IN" for AC input control. These hot keys are designed for quick access to frequently used functions, allowing users to control essential aspects of their system from any point within the MATE's menu structure. The remaining four keys are "soft" keys, whose functions change dynamically based on the labels displayed directly above them on the LCD. This context-sensitive design allows for a versatile and adaptable control scheme.

Status indicators are also integrated into the MATE, providing immediate visual feedback on system operation. A green LED indicates inverter status, flashing when the inverter is in search or power save modes, and remaining continuously on when full AC output voltage is available. A yellow LED indicates AC input status, flashing when an AC source is available but not connected, and staying on continuously when the AC source is connected and in use. These LEDs offer a quick glance at the system's operational state.

The MATE employs a proprietary OutBack Multi-drop network for communication, utilizing the OutBack HUB. The interconnecting cable is a standard CAT 5 PC network cable, wired as non-crossover, with RJ45 modular connectors. This cable can extend up to 1000 feet, although signal degradation can occur in "noisy" environments, such as when the cable is run in conduit with AC wiring. For advanced users and system integrators, the MATE also includes an RS232 Opto-Isolated DB9 serial communication port, enabling connection to a PC for further monitoring or configuration.

Installation of the MATE is designed for surface mounting in an indoor location, away from direct sunlight to ensure display visibility. The device is shipped with a 50-foot cable, but longer or shorter pre-made cables can be purchased, or custom lengths can be made on site. The MATE's back cover can be unsnapped to reveal mounting holes, allowing it to be securely attached to a wall. The RS-232 port is conveniently accessible from the bottom when wall-mounted, or the unit can be removed for easier serial cable connection.

Upon power-up, the MATE undergoes a self-initialization process, displaying a series of information screens. These include a greeting, copyright information, and screens showing the MATE's code and screen revisions. These version numbers are important for troubleshooting and support. Following this, the MATE searches for and displays connected devices, indicating whether an FX inverter or MX charge controller has been found. If no devices are found, users are directed to a troubleshooting section.

The MATE's menu system is hierarchical, allowing users to navigate through various operational modes and status displays. The main screen serves as the root, or home screen, from which all other menus branch. Users can quickly return to the main screen by simultaneously pressing the two left soft keys or by selecting a soft key labeled "

" at the end of many menu branches. The top line of the MATE display always shows the "path" to the current menu, helping users orient themselves within the system.

The "soft" keys are central to navigation and setting changes. Labels like "", "", "", "", or "" are used for menu navigation. For changing settings, labels such as "", "", and "" are used, or "" and "" for increasing and decreasing numerical values. This intuitive labeling system guides the user through various adjustments.

The "INV" hot key provides direct control over the inverter, allowing users to turn all connected inverters off, activate search mode (for low AC loads), or turn them all on. The "AC IN" hot key offers similar direct control over the AC input, enabling the inverter to connect to an available AC source ("USE") or disconnect from it ("DROP"), while still allowing reconnection if the battery is low or the inverter is overloaded. Repeated presses of the "AC IN" key cycle through additional control screens, including "GEN START CONTROL" for managing advanced generator start modes, "CHARGER CONTROL" for presetting battery charger operation, and "CHARGER MODE CONTROL" for issuing global charger commands like bulk charging or equalization.

Summary screens provide an overview of the current status of all connected OutBack products. These can be accessed from the Main screen via the "" button or configured to pop up as a screen saver after a delay. FX summary screens display bar graphs illustrating power flow, including DC<>AC conversion, AC load, and buying/selling power. MX summary screens show power input from charge controllers. These visual summaries offer a quick understanding of system performance.

Status screens, accessible via the "" button on the Main screen, contain meters and mode displays for all connected OutBack products. These screens are categorized by product type and then by specific information such as meters, modes, and statuses. Setup screens, accessed via "", allow for basic setpoint adjustments for the MATE and FX inverters.

For more advanced configurations, the MATE includes "Advanced Screens," which are password-protected to prevent unintended changes that could adversely affect system operation. These menus allow users to set initial system parameters for FX, MX, and MATE products, covering categories like inverter setup, charger setpoints, grid input setpoints, generator input setpoints, auxiliary output settings, stacking setup, grid-tie setup, and meter calibrations. The MX Advanced menus specifically focus on the MX60s AUX output. MATE Advanced menus include settings for high battery transfer (HBX), time of day grid usage (GRIDUSE), and advanced generator starting (AGS). These advanced settings are crucial for tailoring the system to specific operational requirements and are detailed in a dedicated section on MATE Control Modes.

Maintenance features are primarily focused on ensuring proper communication and device recognition. If a new device is added to a HUB or an existing device is moved, the MATE must be either unplugged and re-plugged into the HUB or a "REPOLL" command must be used to force the MATE to rediscover all devices. This ensures that the MATE accurately reflects the current system configuration. The manual also emphasizes the importance of checking the website for the latest product information and firmware revisions, as these can impact the MATE's functionality and available features. Troubleshooting sections are provided to assist users if devices are not found or commands fail to function as expected.

Outback Power Systems MATE Specifications

General IconGeneral
Display TypeLCD
Data LoggingYes
Enclosure TypePlastic
Communication PortsRS232
CompatibilityOutback Power Systems Inverters and Charge Controllers
Remote MonitoringYes
MountingWall Mount

Related product manuals