EasyManua.ls Logo

Outback Power Systems FLEXMAX 80 - User Manual

Outback Power Systems FLEXMAX 80
92 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Maximum Power Point Tracking Charge Controller
Users Guide
Installation, Programming and User’s Manual
max
T M
80

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Outback Power Systems FLEXMAX 80 and is the answer not in the manual?

Outback Power Systems FLEXMAX 80 Specifications

General IconGeneral
BrandOutback Power Systems
ModelFLEXMAX 80
CategoryController
LanguageEnglish

Summary

OutBack FLEXmax 80 Installation and Safety

Standards and Requirements for Installation

Ensures installation complies with national and local electrical codes; professional installation recommended.

DC and Battery Installation Requirements

Details DC cable standards, breaker installation, torque specifications, and wiring ratings.

Lead Acid Battery Safety Precautions

General Battery Warnings

Highlights dangers of lead-acid batteries, explosive gases, and proper enclosure ventilation.

Personal Precautions During Battery Installation

Covers eye protection, acid contact procedures, and precautions against sparks and metal objects.

Installing the FLEXmax 80 on FLEXware Enclosures

Determining Wire and Disconnect Sizes

Understanding Open Circuit Voltage (VOC)

Explains VOC, its impact on operation, and temperature correction factors for accurate sizing.

Wire and Disconnect Sizing Guidelines

Details current limits, wire gauge recommendations, breaker types, and sizing multipliers.

FLEXmax 80 Wiring Connections

FLEXmax 80 General Wiring Overview

Details PV, Battery, and other terminal connections, including internal bonding of negatives.

Powering Up the FLEXmax 80

Initial Power-Up Screens

Details the OFF screen and the initial Power Up screen showing system voltage.

Understanding the Status Screen

Recharging with the PV Array

Accessing the MAIN Menu

Charger Set-Up and Voltage Settings

Understanding AUX Mode and Functions

AUX Output Capabilities and Load Control

Describes the 12VDC/200mA AUX output, its use with relays, and protection features.

FLEXmax 80 AUX Mode Descriptions

Programming AUX Modes

Programming the Vent Fan AUX Mode

Guides on setting the Vent Fan mode to On, Off, or Auto, and configuring voltage triggers.

Programming the PV Trigger AUX Mode

Programming the Error Output AUX Mode

Programming the Night Light AUX Mode

Programming Float and Diversion Relay Modes

Programming the Low Battery Disconnect AUX Mode

Battery Equalize Function

Manual and Auto Equalization Overview

Explains the intent of equalization, precautions, and availability of manual and auto modes.

EQ Settings and Modes

Setting EQ Voltage and Time

Details how to set the voltage and time for equalization cycles, including manual start/stop.

Configuring Auto Equalization Mode

Explains the Auto Mode for equalization, including interval days and count settings.

Advanced Menu Operations

Snooze Mode Configuration

Sets the cutoff current for snoozing to reduce energy usage during low production.

Advanced Menu Sub-sections

Wakeup Mode Settings

Configures how often the FLEXmax 80 wakes up during snoozing periods based on Voc rise or delay.

Charging Related Screens

Charging Related Screens Sub-sections

Reset to Defaults Function

Allows resetting the FLEXmax 80 to factory default settings.

Understanding Operational Modes

Operational Modes Part 2

Operational Modes Part 3

MATE Displayed FLEXmax 80 Screens

MATE Displayed Screens Sub-sections

Abbreviated Menu Navigation

Troubleshooting Guide

Troubleshooting: No Boot;Blank LCD

Guides on checking connections, breakers, and battery voltage when the unit fails to power up.

Troubleshooting: Unit Always Sleeping

Addresses issues with the unit not waking up, PV array issues, and GT mode.

Troubleshooting: Low Power Output

Covers causes of poor performance like shading, dirty panels, or incorrect charger settings.

Troubleshooting Continued

Troubleshooting: Equalization Not Occurring

Discusses reasons why the EQ cycle might not initiate or complete, like high EQ set point or loads.

Typical Array Sizing Guide

Recommended Array Size

Lists recommended array sizes (watts) for various nominal battery voltages under STC.

Recommended Nominal Array Voltage

Provides recommended nominal array voltages relative to battery voltage for optimal charging.

Wire Distance Chart

Wire Distance Chart Continued

Wire and Disconnect Sizing

Wire and Breaker Sizing: Battery Side

Details conductor sizing, safety factors, and breaker types for the battery connection.

Wire and Breaker Sizing: PV Side

Covers safety multipliers (UL/NEC) and conductor sizing for the PV input.

NEC Compliance for Wiring

Explains NEC safety multipliers and conductor sizing for PV applications.

Wiring Compartment Details

Recommended Conductor and Breaker Sizes

Provides specific AWG conductor and breaker size recommendations for output ratings.

FLEXmax 80 Multi-Stage Battery Charging

Multi-Stage Charging Cycles

Bulk, Absorbing, and Float Charging Cycles

Explains the Bulk, Absorbing, and Float charging stages and their voltage regulation.

Battery Temperature Compensated Voltage Set Point

Suggested Battery Charger Set Points

Calling the Factory for Assistance

Five Year Limited Warranty Information

Limited Warranty Registration Form

Related product manuals