PackLab MODULE 90 - Labeling Unit

- 1 -
Ed. 0 (09-2003)
IMPORTANT FOR SAFETY
The information found in this booklet is relevant to the
functional aspects of the operator unit installed on the
machine. However, the safety regulations found in
Booklet 1 and those indicated with appropriate symbols
must be carefully read for personnel safety. Discretion
is invaluable; safety is also in the hands of all the
operators who interact with the machine.
English
F412050100.fmIDM
Section 5
LABELING UNIT 2
version:
Module 40/60/90/120
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DESCRIPTION OF THE MACHINE .............................. 2
DIFFERENT CONFIGURATIONS (VERSIONS)........... 3
TECHNICAL SPECIFICATIONS ................................... 4
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PACKAGING AND UNPACKING .................................. 6
ASSEMBLY AND INSTALLATION................................ 6
ELECTRICAL CONNECTIONS..................................... 8
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LABELLING MACHINE HEIGHT ADJUSTMENT ......... 9
REEL CARRIER DISKS ADJUSTMENT ....................... 9
DEVIATION ROLLERS ADJUSTMENT ...................... 10
BRAKE UNIT ADJUSTMENT...................................... 10
STOP PHOTOCELL ADJUSTMENT........................... 11
LABEL DETACHING BLADE ADJUSTMENT ............ 11
DRIVING ROLLER - COUNTER-ROLLER
ADJUSTMENT ........................................................... 12
ADJUSTING THE PAPER-BRAKING PAD ................ 13
ADJUSTING THE CLUTCH ON THE
WINDER SPOOL ....................................................... 13
DRIVING MOTOR BELT ADJUSTMENT.................... 14
SPEED ADJUSTMENT ............................................... 15
AUTOMATIC ADJUSTMENT OF THE LABEL-READING
PHOTOCELL’S SENSITIVITY .................................... 15
MANUAL ADJUSTMENT OF THE LABEL-READING
PHOTOCELL’S SENSITIVITY .................................... 16
ADJUSTING FOR NARROW LABELS -
MODULE 40E.............................................................. 16
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DESCRIPTION OF THE CONTROLS
(VERS.60/90/120/40 KEYBOARD) ............................ 17
Basic terminal functions .............................................. 18
Setting the configuration parameters .......................... 18
Setting the size-related operating parameters ........... 19
Diagnostic functions .................................................... 21
Functions accessible only to qualified personnel ........21
DESCRIPTION OF THE CONTROLS
(VERSION 40 E) ......................................................... 22
INSERTING A REEL ................................................... 24
REMOVING THE REWOUND PAPER ....................... 28
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CLEANING OPERATIONS.......................................... 29
CLEANING THE PAPER BRAKING PAD ...................29
CLEANING THE STOP PHOTOCELL ....................... 30
CLEANING THE DIVERTER ROLLERS ..................... 30
CLEANING THE RUBBER ROLLER/
COUNTER-ROLLER ...................................................31
CLEANING THE LABEL DETACHING BLADE .......... 31
CLEANING THE REEL CARRIER DISKS................... 32
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GENERAL PROBLEMS .............................................. 32
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WINDING/UNWINDING UNIT - DISASSEMBLY ........35
UNWINDING UNIT BRAKE BELT - REPLACEMENT. 36
LABEL DETACHING BLADE - REPLACEMENT ........37
DRIVING UNIT MOTOR - REPLACEMENT................37
DRIVING ROLLERS - REPLACEMENT......................38
DISPOSAL OF THE MACHINE................................... 40
TECHNICAL INFORMATION
INSTRUCTIONS FOR HANDLING AND
INSTALLATION
ADJUSTMENT INSTRUCTIONS
OPERATING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
FAULT FINDING INSTRUCTIONS
PART REPLACEMENT INSTRUCTIONS