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PackLab MODULE 40 - User Manual

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CO412006A0100.fmIDM
Keep this service manual to hand during the machine/
equipment's working life
IMPORTANT
Sede legale: Via A.Volta, 16 - 6030 S.Giorgio (MN) ITALY
Tel. 0376 372300 Fax 0376 372445
www.packlab.com - E-mail tech@packlab.it
Complete or partial reproduction of this manual is forbidden without the manufacturer’s prior written consent. The manufacturer implements a policy of continuous improvement and reserves the right to make changes that do not affect safety to this document without prior notice. © 2003 - Text,
illustrations and layout by IDM esperti in comunicazione tecnica - Forlì. The text in this manual is copyright and the intellectual property of IDM. It may be quoted in full or in part provided reference to the author is made.
Serial number
Edition
0
09-2003
ENGLISH
user manual
1
INDEX
GENERAL AND SAFETY
INFORMATION
Section
1
LABELING UNIT
MODULE 40/60/90/120
Section
5
MODULE
40/60/90/120

Table of Contents

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Summary

GENERAL AND SAFETY INFORMATION

PURPOSE OF THE MANUAL

Explains the manual's intent and importance for user safety and operational guidance.

IDENTIFICATION OF MANUFACTURER AND MACHINE

Details the information found on the machine's identification plate for reference and safety.

GLOSSARY AND TERMINOLOGY

Defines key terms used throughout the manual to ensure clear understanding.

METHODS FOR REQUESTING ASSISTANCE

Provides instructions on how to contact the manufacturer for support and required information.

ACCOMPANYING DOCUMENTATION

Lists additional documentation provided with the machine, such as diagrams and spare parts lists.

SAFETY REGULATIONS

Outlines general rules and principles for safe machine operation and installation.

Rules for handling and installation

Covers procedures and precautions for safely loading, unloading, and installing the machine.

Rules for operation and use

Specifies guidelines for safe and correct operation of the machine according to its design.

Rules for adjustment and maintenance

Details safe practices for performing adjustments and maintenance on the machine.

LABELING UNIT

DESCRIPTION OF THE MACHINE

Explains the function and purpose of the labeling unit within a larger machine.

DIFFERENT CONFIGURATIONS (VERSIONS)

Lists the various available configurations and their specific features and capabilities.

TECHNICAL SPECIFICATIONS

Presents detailed technical data, dimensions, and label specifications for the machine.

PACKAGING AND UNPACKING

Details how to safely unpack the machine and check its components upon arrival.

ASSEMBLY AND INSTALLATION

Outlines the steps and requirements for assembling and installing the labeling unit.

ELECTRICAL CONNECTIONS

Explains how to safely connect the unit to the power supply according to regulations.

LABELLING MACHINE HEIGHT ADJUSTMENT

Describes how to adjust the overall height of the labeling unit for optimal bottle labeling.

REEL CARRIER DISKS ADJUSTMENT

Explains how to adjust the height of the reel carrier disks for proper paper feed.

DEVIATION ROLLERS ADJUSTMENT

Details how to adjust the diverter rollers for correct paper positioning.

BRAKE UNIT ADJUSTMENT

Guides on adjusting the height of the brake unit to control paper tension.

STOP PHOTOCELL ADJUSTMENT

Explains how to position the stop photocell for accurate label reading.

LABEL DETACHING BLADE ADJUSTMENT

Covers the adjustment of the detaching blade angle for proper label release.

DRIVING ROLLER - COUNTER-ROLLER ADJUSTMENT

Details how to adjust the tension of the springs for the counter-roller.

ADJUSTING THE PAPER-BRAKING PAD

Describes how to adjust the braking force applied to the paper.

ADJUSTING THE CLUTCH ON THE WINDER SPOOL

Explains how to adjust the clutch for proper winding of the paper on the spool.

DRIVING MOTOR BELT ADJUSTMENT

Guides on how to adjust the tension of the belt driving the motor.

SPEED ADJUSTMENT

Explains how to synchronize label delivery speed with the product speed.

AUTOMATIC ADJUSTMENT OF THE LABEL-READING PHOTOCELLS SENSITIVITY

Details the automatic calibration of the photocell for accurate label detection.

MANUAL ADJUSTMENT OF THE LABEL-READING PHOTOCELLS SENSITIVITY

Describes the manual procedure for adjusting photocell sensitivity via trimmer.

ADJUSTING FOR NARROW LABELS - MODULE 40 E

Provides instructions for adjusting settings for narrow labels on specific models.

DESCRIPTION OF THE CONTROLS (VERS.60;90;120;40 KEYBOARD)

Explains the functions of the control panel buttons and display for operation.

Basic terminal functions

Details fundamental operations like starting, stopping, and error handling via the terminal.

Setting the configuration parameters

Guides on how to access and modify machine settings using a password.

Setting the size-related operating parameters

Explains how to set parameters specific to different label sizes.

Diagnostic functions

Describes how to use diagnostic tools to check machine status and inputs/outputs.

Functions accessible only to qualified personnel

Lists advanced functions requiring a password, intended for expert technicians.

DESCRIPTION OF THE CONTROLS (VERSION 40 E)

Details the controls and indicators for the specific MODULE 40 E version.

INSERTING A REEL

Provides step-by-step instructions for loading a new reel of labels into the machine.

REMOVING THE REWOUND PAPER

Explains the procedure for safely removing the used backing paper from the winder spool.

CLEANING OPERATIONS

General advice on cleaning the machine and its operating area for safety and function.

CLEANING THE PAPER BRAKING PAD

Step-by-step guide for cleaning the paper braking pad.

CLEANING THE STOP PHOTOCELL

Instructions for cleaning the stop photocell using compressed air.

CLEANING THE DIVERTER ROLLERS

Details how to clean the diverter rollers and guiding rings.

CLEANING THE RUBBER ROLLER;COUNTER-ROLLER

Provides guidance on cleaning the rubber roller and counter-roller assembly.

CLEANING THE LABEL DETACHING BLADE

Explains how to clean the label detaching blade.

CLEANING THE REEL CARRIER DISKS

Instructions for cleaning the transparent reel carrier disks.

GENERAL PROBLEMS

Lists common issues and their corresponding corrective actions for troubleshooting.

WINDING;UNWINDING UNIT - DISASSEMBLY

Explains how to disassemble the winding and unwinding units for maintenance or replacement.

UNWINDING UNIT BRAKE BELT - REPLACEMENT

Provides steps for replacing the brake belt on the unwinding unit.

LABEL DETACHING BLADE - REPLACEMENT

Guides on how to replace the label detaching blade, often needed for new bottle formats.

DRIVING UNIT MOTOR - REPLACEMENT

Details the process for replacing the motor of the driving unit.

DRIVING ROLLERS - REPLACEMENT

Explains how to replace both powered and idle rollers in the driving unit.

DISPOSAL OF THE MACHINE

Provides guidance on how to properly dispose of the machine according to regulations.

PackLab MODULE 40 Specifications

General IconGeneral
Power Consumption1.5 kW
Capacity40 containers
Power Supply220V, 50/60Hz
Operating Temperature5°C to 40°C
Humidity Range20% to 80% RH

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