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Parker Oildyne 108 Series User Manual

Parker Oildyne 108 Series
28 pages
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Oildyne 108/118
and 165/175 Series
Hydraulic Power Units
Bulletin HY22-3210A/US
Instruction Manual
Effective: June 01, 2011
416180

Table of Contents

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Parker Oildyne 108 Series Specifications

General IconGeneral
BrandParker
ModelOildyne 108 Series
CategoryPortable Generator
LanguageEnglish

Summary

User Responsibility and Warnings

Product Labels

Understanding Product Labels

Guides users on how to interpret the information provided on the product labels.

Label Element Descriptions

Details the meaning of each numbered element found on the product labels.

Introduction and Unit Description

Interpreting Warning Labels

Explains the meaning and significance of various warning labels used in the manual and on products.

Hydraulic Power Unit Description

Provides a general description of the Oildyne 108/118 and 165/175 Series Hydraulic Power Units.

Unit Dimensions and Specifications

Dimensions with Solenoid Valve and 'D' Reservoir

Provides dimensional drawings and measurements for the unit with specific configurations.

Dimensions with 'C' Reservoir

Details the overall dimensions of the 108/165 Series units when equipped with a 'C' type reservoir.

Motor Dimensions Specifications

Lists the dimensional specifications for various motor types used in the power units.

Reservoir Dimensions

Shows the physical dimensions of different reservoir types (A, B, C, F, G).

Unit Dimensions with 'G' Reservoir

165 Series Dimensions with 'G' Reservoir

Presents detailed dimensional drawings for the 165 Series with a 'G' type reservoir.

Dimensions with 'G' Reservoir and Manifold

Shows the dimensions of the unit equipped with a 'G' reservoir and solenoid valve manifold.

Reservoir Dimensions Details

Dimensions with H, I, J Reservoirs

Illustrates the dimensions for 108/165 Series units using H, I, and J type reservoirs.

Dimensions with P, Q, R, S Reservoirs

Displays the dimensions for 108/165 Series units using P, Q, R, and S type reservoirs.

Power Unit Schematics - Single Direction

Single Direction Circuit Diagrams

Provides schematic diagrams for single direction hydraulic circuits (NN, WW).

NN Circuit Schematics

Illustrates the schematic for the NN Single Direction circuit.

WW Circuit Schematics

Shows the schematic for the WW Single Direction circuit with check valve.

S1-S4 NC Valve Circuit Schematics

Depicts schematics for S1-S4 circuits using Normally Closed (NC) solenoid valves.

S5-S8 NO Valve Circuit Schematics

Presents schematics for S5-S8 circuits using Normally Open (NO) solenoid valves.

Power Unit Schematics - Reversible

Reversible Circuit Diagrams

Provides schematic diagrams for various reversible hydraulic circuits.

RR Reversible Circuit Schematics

Shows the schematic for the RR Reversible circuit.

LL Reversible Locking Circuit Schematics

Illustrates the schematic for the LL Reversible Locking circuit.

RB Reversible with Back Pressure Circuit Schematics

Depicts the schematic for the RB Reversible circuit with back pressure.

LB Reversible Locking with Back Pressure Circuit Schematics

Presents the schematic for the LB Reversible Locking circuit with back pressure.

Preparation and Installation Procedures

Unit Preparation Before Use

Covers unpacking, checking for damage, and general preparation steps before installation.

Unpacking and Initial Checks

Details the procedures for unpacking and inspecting the unit for transit damage.

Proper Storage Guidelines

Provides instructions on how to store the power unit if not installed immediately.

Installation Procedures

Outlines the steps and considerations for installing the hydraulic power unit.

Power Unit Location Requirements

Specifies ideal environmental and location criteria for installing the power unit.

Mounting the Power Unit

Explains how to securely mount the power unit using the provided mounting holes.

Installation and Electrical Connections

Electrical Service Connections

Details how to connect the motor to the power source, including voltage and wiring.

Motor Electrical Connection Diagrams

Provides diagrams for connecting various motor types (AE, BE/IA, AM/BI, HA/HD).

Motor Wiring Schematics

HD Motor Wiring (230 VAC)

Shows the wiring diagram for HD motors operating on 230 VAC.

PM Motor Reversing Schematics

Provides reversing schematics for PM motors (AE & BE).

AE & BE Motor Wiring Diagram

Specific wiring diagram for AE and BE PM motors.

AM & BI Motor Wiring Diagram

Specific wiring diagram for AM and BI Series Wound motors.

AY Motor Wiring Details

Details wiring for the 165/175 Series AY Motor.

BY Motor Wiring Details

Details wiring for the 165/175 Series BY Motor.

Installation Wiring and Connections

HA Motor Reversing Schematics (115 VAC)

Provides reversing schematics for HA motors operating on 115 VAC.

HD Motor Reversing Schematics (230 VAC)

Details reversing schematics for HD motors operating on 230 VAC.

Reversing Schematics for AE/BE/IA/AY/BY Motors

Provides combined reversing schematics for specific PM motor models.

Supply and Return Port Connections

Explains port types and connection considerations for 108 and 165 series.

Installation Warnings

Highlights critical warnings related to installation, fluid connectors, and cleanliness.

Installation and Reservoir Filling

Reservoir Filling Procedures

Details the steps for filling the hydraulic fluid reservoir through various port types.

Reservoir Volume Specifications

Lists the total and usable volumes for different reservoir codes (A through S).

Start-Up Procedures

Start-Up for Single Direction Circuits

Guides users through the start-up process for NN and WW single direction circuits.

Start-Up for Solenoid Valve Circuits

Details the start-up procedure for S1-S8 solenoid valve circuits.

Start-Up for Reversible Circuits

Explains the start-up process for RR, RB, LL, and LB reversible circuits.

Start-Up for 118/175 Series Circuits

Provides specific start-up considerations for 118/175 Series units due to manifold variability.

Operation and Maintenance

Special Tools Required

Lists any specialized tools needed for service or maintenance.

Safe Operating Procedures

Outlines critical safety precautions and guidelines for operating the power units.

Operational Guidelines

Covers general operational aspects, including lighting and temperature ranges.

Maintenance Requirements

Describes the low maintenance needs and general maintenance practices.

Reservoir Removal for Suction Screen Maintenance

Explains how to remove reservoirs to access and maintain suction screens.

Performance Data - PM Motors

PM Motor Performance (AE/BE)

Shows flow and current draw curves for AE/BE PM motors across different pumps.

DC Motor Duty Cycle Characteristics

Provides guidelines on duty cycle limits for DC motors based on current draw.

Performance Data - Series Wound Motors

Series Wound Motor Performance (AM/BI)

Displays flow and current draw curves for AM/BI Series Wound motors.

Series Wound Duty Cycle Characteristics

Outlines duty cycle guidelines for Series Wound motors based on current draw.

Performance Data - AC Motors

AC Motor Performance (HA/HD)

Presents flow and current draw curves for HA/HD AC motors at different voltages.

Performance Data - 165/175 Series PM Motors

165/175 Series PM Motor Performance (AY)

Shows flow curves for 165/175 Series AY PM motors and duty cycle characteristics.

165/175 Series DC Duty Cycle Characteristics

Provides duty cycle guidelines for 165/175 Series DC motors based on current draw.

Standard Product Model Codes

Product Type Codes

Lists the codes for identifying the product type (108, 118, 165, 175 Series).

Motor Code Identifiers

Explains the motor code designations for different series and motor types.

Pump Type and Size Codes

Details the codes used to specify pump type and size for various series.

Reservoir Codes

Lists the codes and descriptions for the different reservoir options available.

Port Type Codes

Explains the codes for different port connection types and sizes.

Circuit Type Codes

Identifies the codes for various circuit types (Single direction, Reversible, etc.).

Relief Valve Setting Codes

Describes the codes used for setting the pressure relief valves.

Mounting Orientation Codes

Specifies the codes for vertical and horizontal mounting orientations.

Relief Valve Tolerances

Provides tolerance specifications for pressure relief valve settings.

Maintenance - Reservoir Service

Suction Screen Installation

Guides on how to install suction screens for vertical and horizontal mount reservoirs.

Reservoir Reinstallation

Provides instructions for reinstalling various types of reservoirs after service.

Maintenance Details and Fluid Management

Hydraulic Fluid Recommendations

Discusses compatible hydraulic fluids, viscosity, and recommendations.

General Maintenance Suggestions

Offers tips for maintaining the hydraulic system and preventing contamination.

Periodic Oil Sample Checks

Advises on checking oil temperature and condition as part of preventive maintenance.

Recommended Spare Parts List

Lists part numbers for commonly needed spare parts like suction strainers and screws.

Troubleshooting - Motor and Pump Issues

Motor Not Running Troubleshooting

Addresses issues related to the motor not starting or running.

Motor Running Backwards Troubleshooting

Explains how to diagnose and correct a motor running in the wrong direction.

Motor Running Too Fast Troubleshooting

Discusses causes and solutions for the motor operating at excessive speed.

Motor Running Too Slow Troubleshooting

Covers issues related to the motor operating at a reduced speed.

High Amp Draw Troubleshooting

Addresses problems where the unit draws excessive current.

Motor Stalling or Quitting Troubleshooting

Provides solutions for motor stalling or shutting down unexpectedly.

Low Pump Flow Troubleshooting

Helps diagnose and fix issues causing low hydraulic flow from the pump.

High Pump Flow Troubleshooting

Addresses causes and solutions for excessive hydraulic flow from the pump.

No Hydraulic Flow Troubleshooting

Guides users through diagnosing and resolving a complete lack of hydraulic flow.

Failure to Build Pressure Troubleshooting

Helps identify and fix reasons why the unit fails to build hydraulic pressure.

Troubleshooting - Pressure and Leaks

Rapid Pressure Decay Troubleshooting

Addresses issues causing a quick drop in hydraulic pressure.

Slow Pressure Decay Troubleshooting

Covers causes for a gradual loss of hydraulic pressure.

Opposite Check Valve Release Issues

Diagnoses problems with the opposite check valve not releasing properly.

Chattering Operation Troubleshooting

Provides solutions for operational chattering or vibration issues.

Tank Overflow During Retract Troubleshooting

Addresses issues causing the reservoir to overflow during cylinder retraction.

Pump Running Dry Troubleshooting

Helps diagnose why the pump might be running without sufficient fluid.

Port Leaks Troubleshooting

Covers common causes and fixes for leaks occurring at connection ports.

Motor Mounting Loose Troubleshooting

Addresses issues related to the motor mounting becoming loose.

Back Pressure Circuit Malfunction

Diagnoses problems with the back pressure circuit not functioning correctly.

Reservoir Leaks Troubleshooting

Covers causes and fixes for leaks originating from the reservoir.

Solenoid Not Releasing Troubleshooting

Addresses issues where a solenoid valve fails to release.

Notes Section

EC Declaration of Incorporation

Manufacturer Information

Details the name and address of the manufacturing entity.

Product Identification

Provides identifying details for the product, including model and serial numbers.

Referenced Standards

Lists the safety and machinery standards that the product complies with.

Responsible Person Declaration

Information regarding the person responsible for the declaration and their signature.

European Representative Declaration

Details of the authorized European representative and their declaration.

Parker Worldwide Contact Information

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