13
Problem Cause/Correcve Acon
Excessive Spaer -
scaering of
Molten metal parcles
that cool to solid form
near weld bead.
Wire feed speed too
high. Select lower wire
feed speed.
Voltage too high. Select
lower voltage range.
Electrode extension
(sck out) too long.
Use shorter electrode
extension (sick out).
Work piece dirty.
Remove all grease, oil,
moisture, rust, paint,
undercoang, and dirt
from work surface
before welding.
Insucient shielding gas
at welding arc. Increase
ow of shielding gas at
regulator/ow meter
and/or prevent dras
near welding arc.
Dirty welding wire. Use
clean, dry welding wire.
Eliminate pickup of oil
or lubricant on welding
wire from feeder or
liner.
Wire feed unit operates
but no gas ow .
Gas cylinder empty
Gas regulator closed
Faulty solenoid
Restricon in torch
cables
Wire feed unit operates,
but does not feed
Insucient drive roll
pressure
Incorrect drive rolls
Excessive wire spool
brake tension
Incorrect liner
Blocked liner
Bird nesng
Burn back
Bird nesng Excessive feed roll
pressure
Incorrect or blocked
liner
Incorrect contact p size
Contact p overheang
Restricon in torch
cable
Misaligned drive rolls or
wire guides
Excessive cable kinkage
Problem Cause/Correcve Acon
Burn back Improper voltage seng
Improper sck out
Errac wire feed
Incorrect or blocked
liner
Contact p overheang
Excessive cable kinking
Adjust the burn back
control correctly
Errac Wire Feeding or
Arc
Improper drive roll
tension
Improper drive roll size
Worn drive rolls
Incorrect or blocked
liner
Incorrect wire guide size
Misaligned drive rolls or
wire guide
Gaps at liner or wire
guide juncons
Incorrect contact p size
Contact Tip overheang
Spaer adhesion on exit
geometry of p bore
Excessive cable kinkage
Poor earth or cable
connecons
Weld joint area dirty
Yellow temperature light
illuminates
Power source has
over heated leave the
machine running to
allow it to cool down.
Ensure entry and exit
vents on machine are
clear and machine has a
good supply of cooling
air.
Reduce operang duty
cycle and or amperage.