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Payne PH3G----A User Manual

Payne PH3G----A
36 pages
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Installation Instructions
IMPORTANT: Effective January 1, 2015, all split system and
packaged air conditioners must be installed pursuant to applicable
regional efficiency standards issued by the Department of Energy.
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner's Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS ....................... 1-2
INTRODUCTION ................................... 2
RECEIVING AND INSTALLATION .................. 2-9
Check Equipment .................................. 2
Identify Unit .................................... 2
Inspect Shipment ................................. 2
Provide Unit Support ............................... 2
Roof Curb ...................................... 2
Slab Mount ..................................... 2
Provide Clearances ................................. 6
Rig and Place Unit ................................. 6
Inspection ...................................... 6
Rigging/Lifting of Unit ............................ 6
Select and Install Ductwork ........................... 6
Converting Horizontal Discharge Units to Downflow
(Vertical) Discharge Units .......................... 7
Provide for Condensate Disposal ...................... 8
Install Electrical Connections ......................... 8
High-Voltage Connections ......................... 9
Special Procedures for 208-V Operation ............... 9
Control Voltage Connections ........................ 9
Standard Connections ............................. 9
Transformer Protection ............................ 9
Accessory Electric Heaters Installation ................ 9
PRE-START-UP ................................... 17
START-UP ..................................... 17-21
Checking Cooling & Heating Control Operation ........ 17
Check for Refrigerant Leaks ......................... 17
Start-Up Adjustments ............................. 17
PH3G--A Sequence of Operation ................... 18
Checking & Adjusting Refrigerant Charge ............ 18
Indoor Airflow & Airflow Adjustments .............. 18
Continuous Fan Operation ........................ 19
Defrost Control ................................... 21
Quiet Shift ..................................... 21
Defrost ....................................... 21
MAINTENANCE ................................ 21-27
Air Filter ........................................ 21
Indoor Blower and Motor ........................... 21
Outdoor Coil, Indoor Coil, & Condensate Drain Pan ...... 22
Outdoor Fan ..................................... 22
Electrical Controls and Wiring ....................... 30
Refrigerant Circuit ................................. 30
Indoor Airflow ................................... 31
Metering Devices- TXV & Piston .................... 31
Aogl 8S
Fig. 1 - Unit PH3G--A
Pressure Switches ................................. 31
Loss of Charge Switch ............................. 31
High Pressure Switch .............................. 31
Copeland Scroll compressor (R-410A Refrigerant) ....... 31
Refrigerant System ................................ 31
Refrigerant .................................... 31
Compressor Oil ................................. 31
Servicing Systems on Roofs with Synthetic Materials .... 31
Liquid Line Filter Drier ........................... 32
R-410A Refrigerant Charging ...................... 32
System Information ................................ 32
Physical Data .................................... 32
Loss of Charge Switch ............................ 32
Check Defrost Thermostat ......................... 32
TROUBLESHOOTING .............................. 32
START-UP CHECKLIST ............................ 32
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and
qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes, the

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Payne PH3G----A Specifications

General IconGeneral
Product TypeHeat Pump
RefrigerantR-410A
Voltage208/230
Phase1
Compressor TypeScroll
StagesSingle Stage

Summary

Safety Considerations and Unit Introduction

General Safety Warnings and Precautions

Covers DANGER, WARNING, CAUTION statements, safety alert symbol usage, and electrical hazards.

Unit Introduction

Provides a brief overview of the PH3G--A heat pump system.

Receiving and Installation Procedures

Equipment Identification and Inspection

Procedures for checking unit model, serial number, and inspecting for shipping damage.

Unit Support and Site Preparation

Instructions for providing unit support, roof curb installation, and slab mounting.

Clearances and Rigging Procedures

Details on providing required clearances and safe rigging/lifting methods for the unit.

Ductwork Selection and Installation

Guidance on selecting and installing ductwork for the unit.

Condensate Disposal

Proper methods for draining condensate from the unit.

Electrical Connection Procedures

Step-by-step instructions for making electrical connections to the unit.

Wiring Details and Heater Installation

High-Voltage and Control Wiring

Steps for making high-voltage and low-voltage control connections, including 208-V operation.

Accessory Electric Heater Installation

Information regarding the installation of accessory electric heaters.

Pre-Start-Up and Start-Up Procedures

Pre-Start-Up Inspection and Preparation

Essential checks before powering the unit, including visual inspection and tool removal.

Initial Start-Up and Control Checks

Verifying thermostat operation, checking for refrigerant leaks, and initial system adjustments.

Sequence of Operation and System Checks

Unit Operating Modes

Description of various operational modes like cooling, heating, defrost, and continuous fan.

Refrigerant Charge and Airflow Adjustments

Procedures for checking refrigerant charge, adjusting airflow, and using metering devices.

System Components and Safety Devices

Details on pressure switches, compressor, refrigerant system, and compressor oil.

Filter Drier and Charging Procedures

Guidance on replacing filter driers and charging the R-410A refrigerant system.

Maintenance and Defrost Control

Routine Maintenance Tasks

Instructions for cleaning air filters, coils, motors, and checking electrical connections.

Defrost Control System Operation

Explanation of defrost modes, quiet shift feature, and defrost thermostat function.

Troubleshooting and Final Checks

Troubleshooting Common Issues

A chart detailing symptoms, causes, and remedies for unit malfunctions.

Start-Up Checklist

A comprehensive list of items to verify before and during initial unit operation.

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