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Performance Tool W1614 - User Manual

Performance Tool W1614
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WARNING
It is the owner and/or operators’ responsibility to study all WARNINGS, operating, and
maintenance instructions contained on the product label and instruction manual prior to
operation of this service jack. The owner/operator shall retain product instructions for future
reference.
The owner and/or operator are responsible for maintenance, maintaining all decals or warning
labels and while in use, maintaining the unit in good working order. If the owner and/or operator
are not fluent in English, the product warnings and instructions shall be read and discussed with
the operators’ native language by the purchaser/owner or his designee. Make sure that the
operator comprehends its contents. Safety information shall be emphasized and understood prior
to usage. The service jack shall be inspected per the operating instructions.
Users of this service jack must fully understand these instructions. Each person operating this
service jack must also be of sound mind and body and must not be under the influence of any
substance that might impair their vision, dexterity, or judgment.
Protect yourself and others by observing all safety information.
Failure to comply with instructions could result in personal injury and/or property damage!
2 TON HYDRAULIC
FLOOR JACK
OWNERS MANUAL
Stock Number W1614
On occasion, after printing of our literature is completed, our manufacturers may make changes and/or
modifications to merchandise which will not be reflected in this manual. Although we strive to maintain
complete and accurate information, it is possible in some instances, that the product may differ slightly from
printed specifications. Illustrations are intended for reference only. Actual merchandise may vary. Wilmar is
not responsible for typographical errors.
Please read these instructions carefully and retain them for future use.
LIMITED WARRANTY
PERFORMANCE TOOL® extends only the following warranties, and only to original retail purchasers. These warranties
give specific legal rights. Except where prohibited by local law, the law of the State of Washington governs all
warranties and all exclusions and limitations of warranties and remedies. There may be other rights which vary from
state to state.
PERFORMANCE TOOL® warrants the product to be free from defects in materials and workmanship under normal
use and service. A defective product may be returned for a free replacement within 90 days from the date of purchase,
provided that product is returned to place of purchase immediately after discovery of defect. After 90 days and up to
one year from date of purchase, PERFORMANCE TOOL® will replace at no charge any parts which our examination
shall disclose to be defective and under warranty.
These warranties exclude blades, bits, punches, dies, bulbs, fuses, hoses, and other consumables which must be
replaced under normal use and service. These warranties shall not apply to any product or part which is used for a
purpose for which it is not designed, or which has been repaired or altered in any way so as to affect adversely its
performance or reliability, nor shall these warranties apply to any product or part which has been subject to misuse,
neglect, accident or wear and tear incident to normal use and service.
PERFORMANCE TOOL® does not authorize any other person to make any warranty or to assume any liability in
connection with its products.
Except for warranties of title and the limited express warranties set forth above, PERFORMANCE TOOL® makes no
express or implied warranties of any kind with respect to its products. In particular, PERFORMANCE TOOL® makes no
implied warranty of merchantability and no implied warranty of fitness for any particular purpose, except that for goods
purchased primarily for personal, family or household use and not for commercial or business use, PERFORMANCE
TOOL® makes an implied warranty of merchantability (and, if otherwise applicable, an implied warranty of fitness for a
particular purpose), but only for the particular qualities or characteristics, and for the duration, expressly warranted
above.
The laws on limitation of implied warranties may differ from state to state, so the above limitations may not apply in all
cases.
PERFORMANCE TOOL® shall not be liable for consequential, incidental or special damages resulting from or in any
manner related to any product, or to the design, use, or any inability to use the product. The sole and exclusive
remedy for a defective product or part shall be the repair, or replacement thereof as provided above. The laws on
limitation of remedies or on consequential, incidental or special damages may vary from state to state, so the above
limitations may not apply in all cases.
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Summary

Limited Warranty

Product Warranty and Replacement

Warrants product free from defects for 1 year, with free replacement within 90 days.

Warranty Exclusions

Excludes consumables, misuse, neglect, accident, or unauthorized alterations.

Unauthorized Warranties

No other person is authorized to make warranties or assume liability.

Implied Warranties Disclaimer

Disclaims implied warranties of merchantability and fitness, except for household goods.

Limitation of Damages

Limits liability for consequential, incidental, or special damages; sole remedy is repair/replacement.

Product Overview

Stock Number

Identifies the product with stock number W1614.

Operation Safety Warnings

Emphasizes studying warnings, operating, and maintenance instructions before use.

Ram Assembly Parts List

Ram Assembly Diagram

Diagram illustrating the components of the hydraulic ram assembly.

Ram Assembly Parts Identification

Lists parts for the ram assembly with descriptions, quantities, and item numbers.

Operating Instructions

Pre-Operation Checks

Turn release valve counter-clockwise, pump handle to distribute fluid.

How to Raise Load

Turn release valve clockwise, pump handle to raise load to desired height.

How to Lower Load

Slowly turn release valve counter-clockwise to allow controlled descent.

Care and Maintenance

Storage Position

Store jack with lifting arm and handle sleeve in fully down position to prevent corrosion.

Lubrication and Cleaning

Keep jack clean and lubricated at specified points for optimal performance.

Hydraulic Fluid Requirements

Use SAE 10 hydraulic fluid for refills and check fluid level.

Regular Inspection and Repair

Inspect parts regularly for wear or damage and repair or replace as needed.

Replacement Parts

Use only Performance Tool replacement parts for repairs.

Main Assembly Parts List

Main Assembly Diagram

Diagram illustrating the components of the main jack assembly.

Main Assembly Parts Identification

Lists parts for the main assembly with descriptions, quantities, and item numbers.

Specifications

Capacity and Dimensions

Details the jack's capacity, low height, max height, and lift range.

Safety Information

Provides critical safety warnings and information before operating the jack.

Troubleshooting

Troubleshooting Guide

Addresses common jack symptoms like not lifting or holding load, with solutions.

Troubleshooting Specific Issues

Provides solutions for issues like 'Will not lift load' or 'Pump feels spongy'.

Overview

This document serves as the owner's manual for a 2 Ton Hydraulic Floor Jack, Stock Number W1614, manufactured by Performance Tool®. It provides essential information regarding the jack's function, specifications, usage, maintenance, and troubleshooting, along with important safety warnings and warranty details.

Function Description

The 2 Ton Hydraulic Floor Jack is a lifting device designed to raise loads for maintenance or repair purposes. It operates hydraulically, allowing users to lift vehicles or other heavy objects to a desired height. Once the load is lifted, it must be immediately supported by appropriate jack stands, as the jack itself is not designed to hold a load for extended periods or to move a load while it is on the jack. The jack is equipped with a release valve for controlled lowering of the load.

Important Technical Specifications

  • Capacity: 4,000 lbs. (2 tons)
  • Low Height: 5-1/4 inches
  • Max. Height: 15-1/2 inches
  • Lift Range: 9-7/8 inches

These specifications are subject to change without notice. The jack is designed for use only on hard, level surfaces capable of sustaining the load.

Usage Features

The manual outlines a clear procedure for using the jack:

  • Before Using: To ensure proper distribution of hydraulic fluid, the release valve should be turned counter-clockwise to open, and the jack handle should be pumped approximately 6 full strokes.
  • To Raise:
    1. Place the pump handle over the release valve and turn it clockwise to close.
    2. Ensure the load is centered on the saddle of the jack.
    3. Insert the handle into the handle sleeve and pump to raise the load to the desired height.
    4. Crucially, the load must then be transferred to appropriate jack stands, considering the vehicle's tonnage. The jack is a lifting device only and should not be used to support a load.
  • To Lower:
    1. Raise the load enough to remove the jack stands.
    2. Slowly turn the release valve counter-clockwise just enough to allow a controlled descent. The manual advises against turning the valve counter-clockwise more than 3 full turns.

Safety Information:

The manual emphasizes several critical safety warnings:

  • Failure to heed warnings can result in loss of load, damage to the jack, and/or personal injury or property damage.
  • The jack is a lifting device only; loads must be immediately supported by jack stands.
  • Do not move a load while it is on the jack.
  • Do not overload the jack beyond its rated capacity (4,000 lbs.). Overloading can cause damage or failure.
  • Users must refer to their vehicle's owner's manual for proper jacking procedures and lift only on areas specified by the vehicle manufacturer.
  • The jack is designed for use on hard, level surfaces only. Use on other surfaces can lead to instability and loss of load.
  • All personnel must be clear of the load before lowering.
  • No personnel should pass underneath a load until it is securely supported by jack stands.
  • Users must fully understand the instructions and be of sound mind and body, not under the influence of any substance that might impair their vision, dexterity, or judgment.
  • The owner/operator is responsible for studying all warnings, operating, and maintenance instructions, retaining them for future reference, and ensuring all decals and warning labels are maintained. If the owner/operator is not fluent in English, the warnings and instructions must be read and discussed in their native language to ensure comprehension.

Maintenance Features

Regular maintenance is crucial for the jack's longevity and performance:

  • Storage: When not in use, the lifting arm and handle sleeve should be in the fully down position to prevent corrosion of machined surfaces.
  • Lubrication: Keep the jack clean and well lubricated at points illustrated in Figure 3 of the manual.
  • Hydraulic Fluid: For refills, use only hydraulic fluid with an SAE 10 rating. The fluid level should be checked with the jack in the fully down position and should be up to the bottom of the oil fill plug (Figure 5).
  • Inspection: Regularly check for loose, worn, or damaged parts and repair or replace them as necessary. Only Performance Tool replacement parts should be used, and repairs should be performed by qualified personnel.

Troubleshooting:

The manual includes a troubleshooting guide for common issues:

  • Will not lift load / Will not hold load / Will not lift to full height / Pump feels "spongy" under load / Handle raises under load / Handle lowers under load:
    • Low Fluid: The power unit may be low on fluid. With the jack on a level surface and in the down position, remove the filler plug and add clean hydraulic jack fluid to the level of the filler hole.
    • Airbound System: The power unit may be airbound. Open the release valve a minimum of 2 full turns. Pump the handle a minimum of 20 full strokes to purge air from the system.
    • Valves Not Closing Completely: To seat valves, close the release valve. With the jack in the fully lowered position, manually raise the lifting arm as high as possible. Then, open the release valve and allow the jack to descend to the lowered position.

The manual notes that problems with multiple solutions may have a combination of causes, and all listed solutions should be checked. Solutions may need to be repeated for best results.

Warranty Information:

Performance Tool® extends a limited warranty to original retail purchasers, ensuring products are free from defects in materials and workmanship under normal use and service.

  • Within 90 days of purchase: A defective product can be returned for a free replacement at the place of purchase immediately after defect discovery.
  • After 90 days and up to one year from purchase: Performance Tool® will replace any defective, warranted parts at no charge.
  • Exclusions: The warranty excludes consumables (blades, bits, punches, dies, bulbs, fuses, hoses), products used for purposes not designed, repaired/altered to adversely affect performance/reliability, or subjected to misuse, neglect, accident, or wear and tear incident to normal use.
  • Performance Tool® does not authorize others to make warranties or assume liability.
  • Disclaimer: Except for warranties of title and the limited express warranties, Performance Tool® makes no other express or implied warranties, specifically disclaiming implied warranties of merchantability and fitness for any particular purpose, except for goods purchased primarily for personal, family, or household use.
  • Limitations: Performance Tool® is not liable for consequential, incidental, or special damages. The sole remedy for a defective product is repair or replacement.
  • Warranty laws and limitations may vary by state.

The manual includes detailed parts lists for the Ram Assembly and other components, with corresponding diagrams (Figures 4 and 5) to aid in identification and maintenance. It also states that illustrations are for reference only and actual merchandise may vary, and Wilmar (the parent company) is not responsible for typographical errors.

Performance Tool W1614 Specifications

General IconGeneral
BrandPerformance Tool
ModelW1614
CategoryJacks
LanguageEnglish

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