Perkins 1104E Series - Sensors and Electrical Connectors

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20 RENR2696-01

Troubleshooting Section

i01798105

Sensors and Electrical

Connectors

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Illustration 5

1104

Typical example of left side sensor locations

Main Page

Table of Contents3
Troubleshooting Section5
Electronic Troubleshooting5
System Overview5
Glossary9
Electronic Service Tools12
Diagnostic Codes13
Indicator Lamps15
Replacing the ECM18
Self-Diagnostics19
Sensors and Electrical Connectors20
Engine Wiring Information26
Programming Parameters32
Factory Passwords32
Flash Programming32
System Configuration Parameters34
Troubleshooting Without a Diagnostic Code35
Alternator Noise (Noisy Operation)35
Alternator will Not Charge (Charging Problem)35
Battery35
Can Not Reach Top Engine RPM36
Coolant in Engine Oil38
Coolant Temperature Is too High39
ECM will Not Accept Factory Passwords40
ECM will Not Communicate with Other Systems or Display Modules40
Electronic Service Tool will Not Communicate with ECM40
Engine Cranks but will Not Start41
Engine Has Early Wear43
Engine Misfires, Runs Rough or Is Unstable43
Engine Oil in Cooling System46
Engine Speed Does Not Change46
Engine Stalls at Low RPM47
Engine Vibration48
Engine will Not Crank49
Excessive Black Smoke50
Excessive Engine Oil Consumption51
Excessive Valve Lash52
Excessive White Smoke53
Intake Air Temperature Is too High54
Intermittent Engine Shutdown55
Intermittent Low Power or Power Cutout56
Low Engine Oil Pressure58
Low Power/Poor or no Response to Throttle59
Mechanical Noise (Knock) in Engine61
Noise Coming from Cylinder61
Poor Acceleration or Response62
Troubleshooting with a Diagnostic Code64
CID 0041 FMI 03 8V Sensor Power Supply, Voltage more than Normal64
CID 0041 FMI 04 8V Sensor Power Supply, Voltage Less than Normal64
CID 0091 FMI 02 Throttle Demand Sensor Erratic or Intermittent64
CID 0091 FMI 03 Throttle Demand Sensor Open Circuit or Shorted High65
CID 0091 FMI 04 Throttle Demand Sensor Shorted Low65
CID 0091 FMI 08 Throttle Demand Sensor Abnormal Signal66
CID 0091 FMI 12 Throttle Demand Sensor out of Calibration66
CID 0100 FMI 03 Engine Oil Pressure Sensor Open Circuit or Shorted High66
CID 0100 FMI 04 Engine Oil Pressure Sensor Shorted Low67
CID 0100 FMI 10 Engine Oil Pressure Sensor, Power Supply Open Circuit67
CID 0102 FMI 03 Intake Manifold Pressure Sensor, Open Circuit or Shorted High67
CID 0102 FMI 04 Intake Manifold Pressure Sensor Shorted Low68
CID 0102 FMI 10 Intake Manifold Pressure Sensor Power Supply Open Circuit68
CID 0105 FMI 03 Intake Manifold Temperature Sensor Open Circuit or Shorted High69
CID 0105 FMI 04 Intake Manifold Temperature Sensor Shorted Low69
CID 0110 FMI 03 Engine Coolant Temperature Sensor Open Circuit or Shorted High69
CID 0110 FMI 04 Engine Coolant Temperature Sensor Shorted Low70
CID 0174 FMI 02 Fuel Temperature Sensor Erratic, Intermittent70
CID 0247 FMI 09 J1939 Datalink, Abnormal Update71
CID 0253 FMI 02 Incorrect ECM Software71
CID 0262 FMI 03 5V Sensor Power Supply, Voltage more than Normal71
CID 0262 FMI 04 5V Sensor Power Supply, Voltage Less than Normal72
CID 0266 FMI 02 Incorrect Crank-Without-Inject Inputs72
CID 0320 FMI 02 Speed and Timing Sensor Intermittent Loss of Signal73
CID 0320 FMI 11 Speed and Timing Sensor Loss of Signal73
CID 0342 FMI 02 Speed and Timing Sensor73
- Intermittent Signal73
CID 0774 FMI 02 Throttle Demand Sensor No.2 Erratic or Intermittent74
CID 0774 FMI 03 Throttle Demand Sensor No.2 Open Circuit or Shorted High74
CID 0774 FMI 04 Throttle Demand Sensor No.2 Shorted Low75
CID 0774 FMI 08 Throttle Demand Sensor75
- Abnormal Signal75
CID 0774 FMI 12 Throttle Demand Sensor No.2 out of Calibration75
CID 1627 FMI 03 Fuel Injection Pump Relay DID Not Turn off76
CID 1684 FMI 00 Fuel Injection Pump, Fuel Temperature more than Normal76
CID 1684 FMI 03 Fuel Injection Pump, Fuelling Fault77
CID 1684 FMI 04 Fuel Injection Pump, Supply Voltage Fault77
CID 1684 FMI 02 Fuel Injection Pump, Software Failure77
CID 1684 FMI 05 Fuel Injection Pump, Invalid Pulse Width78
CID 1684 FMI 07 Fuel Injection Pump, Mechanical Fault78
CID 1684 FMI 08 Fuel Injection Pump, Crankshaft Reference Fault79
CID 1684 FMI 09 Fuel Injection Pump, CAN Fault80
CID 1684 FMI 10 Fuel Injection Pump, Fuel Shutoff Signal Error80
CID 1684 FMI 11 Fuel Injection Pump, Internal Sensor Fault81
CID 1684 FMI 12 Fuel Injection Pump, Device Failure81
CID 1684 FMI 14 Fuel Injection Pump, no Communications82
CID 1743 FMI 02 Engine Speed Mode Selection Switch State, Invalid State83
CID 1894 FMI 02 Set Speed Control Disengage Switch State, Invalid State83
CID 1895 FMI 02 Set Speed Control Speed Toggle Switch, Invalid State83
Troubleshooting with an Event Code85
Event Codes85
E015 High Engine Coolant Temperature Derate85
E016 High Engine Coolant Temperature Shutdown85
E017 High Engine Coolant Temperature Warning85
E025 High Intake Air Temperature Derate86
E027 High Intake Air Temperature Warning86
E040 Low Engine Oil Pressure Shutdown86
E054 High Fuel Temperature Derate87
E056 High Fuel Temperature Warning88
E100 Low Engine Oil Pressure Warning89
E190 Engine Overspeed Warning90
E442 Engine Failed to Stop with a No-Fuel Command90
E883 Engine Failed to Stop When Fuel Solenoid Disengaged91
Diagnostic Functional Tests92
Volt Engine Pressure Sensor Supply Circuit - Test92
Air Inlet Heater Circuit - Test99
Analog Throttle Position Sensor Circuit - Test104
CAN Data Link Circuit - Test113
Data Link Circuit - Test118
Digital Throttle Position Sensor Circuit - Test126
Electrical Connectors - Inspect135
Electrical Power Supply Circuit - Test146
Engine Oil Level Switch Circuit - Test152
Engine Pressure Sensor Open or Short Circuit - Test157
Engine Speed/Timing Sensor Circuit - Test164
Engine Temperature Sensor Open or Short Circuit - Test171
Fuel Injection Pump Circuit - Test178
Indicator Lamp Circuit - Test195
Mode Selection Circuit - Test198
Set Speed Circuit - Test204
Throttle Switch Circuit - Test212
Index221

Perkins 1104E Series - Sensors and Electrical Connectors

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