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Perkins 3000 Series User Manual

Perkins 3000 Series
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Perkins 3000 Series
USER’S HANDBOOK
3012/CV12 12 cylinder diesel engines for industrial
applications
The contents of this handbook are applicable to both
CV12 and 3000 Series - 3012 engines.
Publication TSD 3138 (issue 13)
©Proprietary information of Perkins Group Limited, all rights reserved
The information is correct at the time of print.
Published in May 2001 by Technical Publications,
Perkins Engines Company Limited, Lancaster Road,
Shrewsbury, Shropshire SY1 3NX, England
This document has been printed from SPI². Not for Resale

Table of Contents

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Perkins 3000 Series Specifications

General IconGeneral
Engine TypeDiesel
Oil CapacityVaries by model
Dry WeightVaries by model
Cooling SystemLiquid-cooled
AspirationTurbocharged
Emission StandardsTier 4 Final
Number of Cylinders4, 6

Summary

General Information

Introduction to Perkins 3012 Engine

Provides an overview of the Perkins 3012 heavy-duty diesel engine and its features.

Engine Identification Guide

Explains how to identify your engine using serial and model numbers for service.

Perkins Companies Worldwide

Lists global Perkins company locations and contact details for support.

Critical Safety Precautions

Essential safety guidelines for engine operation and maintenance to prevent injury.

Engine Views

Introduction to Engine Views

Brief introduction to engine component identification.

Engine Component Locations

Visual guide to identifying key engine components from front/left and rear/right views.

Operation Instructions

Preparations for New or Overhauled Engine

Steps required before starting a new or recently overhauled engine.

Engine Starting Procedures

Detailed steps for starting the engine, including normal and low temperature conditions.

Operational Precautions

Key precautions to ensure safe and efficient engine operation.

Engine Stopping Procedures

Recommended methods for safely shutting down the engine.

Fuel Injection Pump Timing

Guide to checking and adjusting fuel injection pump timing.

Fuel Injector Service Procedures

Procedures for fuel injector fault diagnosis, removal, fitting, and correction.

Fuel System Air Elimination

Steps to remove air from the low and high pressure fuel systems.

Tappet Clearance Adjustment

Instructions for checking and adjusting valve tappet clearances.

Preventive Maintenance

Maintenance Periods and Schedules

Defines maintenance intervals for normal and intermittent engine use.

Fluid Level Checks

Procedures for checking engine coolant and lubricating oil levels.

Air Filter and Restriction Indicator Maintenance

Guidance on maintaining air filters and their restriction indicators.

Primary Fuel Filter Maintenance

Instructions for draining and cleaning the primary fuel filter.

Drive Belt Maintenance

Procedures for checking and replacing fan and alternator drive belts.

Coolant Quality Checks

Methods for testing coolant specific gravity and pH levels.

Engine Oil and Filter Canister Renewal

Steps for changing engine oil and replacing oil filter canisters.

Main Fuel Filter Canister Renewal

Instructions for renewing main fuel filter canisters.

Engine Fluids

Diesel Fuel Specifications

Requirements for diesel fuel quality for highway and off-highway use.

Coolant Mixture and Quality

Approved coolant mixtures, additives, and water quality standards.

Lubricating Oil Recommendations

Viscosity and performance specifications for recommended engine oils.

Fault Diagnosis

Problems and Possible Causes

A table listing common engine problems and their potential causes.

Code List of Possible Causes

Detailed list of coded causes for engine malfunctions.

Engine Preservation

Storage Procedures

Guidelines for preparing and storing engines for short and long durations.

Approved Preservation Products

List of recommended products for engine preservation.

Parts and Service

Introduction to Parts and Service

Overview of obtaining parts and professional service from distributors.

Service Literature and Training

Information on accessing workshop manuals, publications, and training courses.

Service Bulletins

Details on how service procedures are updated and communicated.

Engine Data

General Engine Specifications

Technical specifications and data for the 3012 diesel engine.

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