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Pfaff 1163 User Manual

Pfaff 1163
44 pages
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Instruction Manual
1163
296-12-18 608/002
Betriebsanleitung engl. 08.04
This instruction manual applies to machines from the
following serial numbers onwards:
# 6001000

Table of Contents

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Pfaff 1163 Specifications

General IconGeneral
BrandPfaff
Model1163
CategorySewing Machine
LanguageEnglish

Summary

Safety Information

1.01 Regulatory Directives

Machine construction adheres to European regulations and manufacturer declarations.

1.02 General Safety Guidelines

Operation by trained personnel only after reading manual and adhering to safety notes.

Safety Symbols and User Responsibility

1.03 Safety Symbols Explained

Interpretation of danger and caution symbols indicating potential hazards and critical points.

1.04 User Responsibility

Instruction manual is integral; must be accessible and read by all operating personnel.

Personnel Roles in Safety

1.05 Personnel Roles and Safety

Defines operating and specialist personnel duties and required safety adherence.

Danger Zone Precautions

1.06 Danger Zone Precautions

Maintain 1-meter clear working area; avoid reaching into sewing area; secure objects.

2 Proper Use of the PFAFF 1163

3 Machine Specifications

3.01 PFAFF 1163 Technical Data

Key technical specifications including stitch type, needle system, dimensions, speed, and power.

3.02 Model Variations and Work Aids

Lists available models (e.g., Model B) and optional work aids like thread trimmers.

4 Machine Disposal Guidelines

5 Transport, Packaging & Storage

5.01-5.02 Transport Guidelines

Information on delivery, internal transport, and manufacturer's liability limits.

5.03-5.04 Packaging & Storage Advice

Details on packaging materials and recommendations for storing the machine.

6 Symbol Explanations

7 Controls Overview

7.01 Power Switch Operation

Instructions on turning the machine on and off using the main switch.

7.02 Pedal Functions

Operation of the foot pedal for sewing, presser foot lifting, and thread trimming.

Presser Foot Controls

7.03 Presser Foot Lever Control

How to manually raise the presser foot using the designated lever.

7.04 Knee Lever for Presser Foot

Using the knee lever to lift the presser foot, providing hands-free operation.

Stitch and Reverse Controls

7.05 Stitch Length Adjustment Wheel

Procedure for setting the desired stitch length using the adjustment wheel.

7.06 Reverse Stitch Operation

How to engage the reverse stitch key for sewing in the backward direction.

Specialized Control Functions

7.07 Machine Head Key Function

Operation of the key on the machine head for reverse sewing on specific models.

7.08 Thread Wiper Switch Control

Instructions for activating or deactivating the thread wiper accessory.

7.09 Control Panel Details

7.09 Control Panel Overview

Components of the control panel: LCD display, status indicators, and function keys.

7.09.01 Screen Display Information

How activated functions and machine status are indicated on the screen.

7.09.02 Function Key Usage

Basic principles for using function keys to switch machine operations on/off.

Function Key Operations

Function Keys: Backtacks

Controls for start and end backtacks, setting stitch counts and patterns.

Function Keys: Position & Trimming

Functions for needle/foot position and thread trimming operations.

Function Keys: Sewing Programs

Activation and configuration of darning and counted seam programs.

Function Keys: Speed Control

Using the TE/Speed key for speed limiting and mode selection.

8 Mounting and Commissioning

8.01 Mounting Procedures Overview

General mounting requirements including electricity, surface, and lighting.

8.01.01 Table-Top Height Adjustment

Steps to adjust table-top height by loosening and tightening screws.

Component Installation

8.01.02 Oil Pan Installation

Instructions for fitting rubber pads and installing the oil pan into the table cutout.

Machine Head and Wheel Installation

8.01.03 Sewing Head Mounting

Procedure for mounting the sewing head using hinges and securing it.

8.01.04 Balance Wheel Installation

Steps to fit and fasten the balance wheel securely with screws.

Belt and Guard Installation

8.01.05 V-Belt Tightening Procedure

How to tighten the V-belt by adjusting motor mounting and securing nuts.

8.01.06 Top V-Belt Guard Mounting

Attaching the top V-belt guard for essential machine safety.

Thread Guide and Spool Holder

8.01.07 Bottom V-Belt Guard Installation

Aligning and tightening the bottom V-belt guard for proper belt operation.

8.01.08 Thread Guide Fitting

Instructions for installing the thread guide pin into the machine housing.

Spool Holder Mounting

8.01.09 Spool Holder Mounting

Steps for mounting the spool holder and securing it in the table top.

8.02 Electrical Connections and Grounding

Commissioning and Settings

8.03 Commissioning Steps

Pre-operation checks including cleaning, oil level, and voltage verification.

8.04 Machine Power On/Off

Instructions for switching the machine on and off using the main power switch.

8.05 Basic Drive Unit Settings

Accessing input mode for drive unit settings via TE/Speed key.

Drive Unit Settings: Parameters & Motor

8.06 Table Top Cutout Dimensions

9 Preparation Procedures

9.01 Needle Insertion Procedure

Instructions for inserting the correct needle system (DBx1) and securing it.

Bobbin Preparation

9.02 Bobbin Winding and Tension Adjustment

Steps for winding bobbin thread and adjusting its preliminary tension.

Bobbin Case Handling

9.03 Bobbin Case Handling

Procedure for removing and inserting the bobbin case, with safety warnings.

9.04 Bobbin Thread Tension Fine-Tuning

How to insert the bobbin and adjust thread tension using the tension screw.

Needle Threading and Tension

9.05 Needle Threading and Tension

Instructions for threading the needle and adjusting the needle thread tension.

9.06 Backtack Configuration

10 Sewing Operations

Sewing Mode Functions Overview

Details on functions like backtacks, needle/foot position, and presser foot lifting.

Specialized Sewing Programs

10.01 Darning Program Setup

How to select and configure darning programs, including seam sections and stitches.

10.02 Counted Seam Configuration

Instructions for setting up counted seam sections and specifying the number of stitches.

10.03 Error Message Handling

11 Care and Maintenance

11.01 Machine Cleaning Instructions

Step-by-step guide for cleaning the machine, including hook compartment.

11.02 Oil Level Check and Refill

11.03 Lubrication Adjustments

12 Wearing Parts List

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