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Pfaff 3834-14/11

Pfaff 3834-14/11
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This instruction manual applies to machines
from the following serial numbers onwards:
# 2 733 153
INSTRUCTION MANUAL
3834- 14/11, -14/31
296-12-18 936/002
Betriebsanleitung engl. 06.09

Table of Contents

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Pfaff 3834-14/11 Specifications

General IconGeneral
BrandPfaff
Model3834-14/11
CategorySewing Machine
LanguageEnglish

Summary

Safety

Directives

European regulations and manufacturer declarations for machine construction and operation.

General Notes on Safety

Guidelines for safe operation, maintenance, and personnel responsibilities.

Safety Symbols

Explanation of danger and caution symbols used in the manual.

Important Points for the User

User obligations for safe operation and machine condition.

Operating and Specialist Personnel

Defines roles, responsibilities, and required qualifications for machine operators.

Danger

Critical warnings about potential hazards and unsafe conditions.

Proper Use

Proper Use

Defines the intended application of the PFAFF 3834 sewing machines in the clothing industry.

Specifications

PFAFF 3834-1411 and -1431

Detailed technical specifications for the sewing machine models.

Model, Needle and Thread

Information on machine model designation, needle system, and thread specifications.

Disposal of Machine

Disposal of machine

Instructions for environmentally responsible disposal of the machine and its components.

Transport, Packaging and Storage

Transportation to Customers Premises

Guidance on machine delivery and handling during transport.

Transport within the Customers Premises

Recommendations for safe internal movement of the sewing machine.

Disposal of the Packaging

Instructions for proper disposal of machine packaging materials.

Storage

Guidelines for storing the machine properly to prevent damage.

Explanation of the Symbols

Explanation of the symbols

Defines the meaning of various symbols used to highlight information in the manual.

Controls

OnOff Switch

Instructions for operating the main power switch.

Pedal

Description of pedal functions for sewing and fullness control.

Machine Head Keys

Explanation of the functions controlled by the keys on the machine head.

Knee Switch

Description of the knee switch operation for seam section control.

Lever for Raising the Roller Presser

Instructions for operating the lever to adjust the roller presser height.

Control Panel

Overview and functionality of the machine's main display and control interface.

Mounting and Commissioning the Machine

Mounting

Requirements for installing the machine at its operating location.

Adjusting the Table-Top Height

Procedure for setting the correct working height of the machine's table.

Fitting the Tilt Lock

Instructions for installing the tilt lock mechanism for safety.

Fitting the Machine Cover

Steps for attaching the protective covers to the machine.

Mounting the Flange Motor

Guidance on installing the motor unit onto the sewing machine.

Mounting the Flange Motor to the Bearing Plate

Detailed steps for attaching the motor to its mounting plate.

Mounting the Flange Motor to the Machine

Procedure for securing the motor assembly to the sewing machine body.

Connecting the Plug-in Connections and Earth Cables

Instructions for wiring the electrical components and ensuring proper grounding.

Mounting the Toothed Belt Basic Position of the Machine Drive Unit

Steps for installing the drive belt and setting the initial drive unit position.

Mounting the Belt Guard of the Flange Motor

Instructions for installing the safety guard for the motor's belt drive.

Connecting the Safety Switch

Procedure for wiring and installing the safety switch for the sewing head.

Checking the Function of the Start Inhibitor

Verification process for the safety feature preventing accidental starts.

Mounting the Spool Holder

Instructions for attaching the accessory spool holder to the machine.

Commissioning

Final checks and preparation steps before the machine is ready for operation.

Switching the Machine OnOff

Basic instructions for powering the sewing machine on and off.

Preparation

Inserting the Needle

Step-by-step guide for correctly inserting the sewing needle.

Winding the Bobbin Thread, Adjusting the Thread Tension

Process for winding bobbins and setting initial thread tension.

RemovingInserting the Bobbin Case

Instructions for handling the bobbin case during sewing.

Threading the Bobbin Case Adjusting the Bobbin Thread Tension

Steps for threading the bobbin case and fine-tuning bobbin thread tension.

Threading the Needle Thread

Detailed procedure for guiding the needle thread through the machine.

Setting the Needle Thread Function

How to configure and adjust needle thread tension via the control panel.

Selecting the Program Number

Guide to choosing between manual, fixed, or programmed sewing modes.

Setting the Stitch Lengths

Adjusting stitch length parameters for the roller presser and feed wheel.

Entering the Fullness Area for the Pedal Adjustment

Configuring the maximum fullness adjustment controlled by the foot pedal.

Entering the Start and End Backtacks

Setting parameters for automatic backstitching at the beginning and end of seams.

Switching on Adjusting the Bobbin Thread Control with the Stitch Count Function

Enabling and configuring the bobbin thread monitoring feature.

Entering Altering the Code Number

Procedure for inputting or changing access codes for machine settings.

Adjusting the Control Panel

Customizing settings like display contrast and key tone on the control panel.

Sewing

Manual Sewing

Basic sewing operations and parameter adjustments in manual mode.

Sewing with Fixed Programs

Using pre-stored programs for quick and consistent seam production.

Programmed Sewing

Detailed guide to creating and executing complex seam programs.

Fullness Adjustment

Methods for correcting or setting fullness in programmed seams.

Selecting the Garment Size

Adapting programmed seams to different garment sizes.

Program Interruption

How to pause and resume programmed sewing sequences.

Error Messages

Explanation of error codes and troubleshooting guidance.

Input

Seam Program Input

Overview of functions for creating and managing seam programs.

Basic Settings for Seam Program Input

Essential initial settings like size, feed stroke, and seam type.

Seam Program Input with the CreatingAdjusting a Program Function

Method for entering or modifying seam programs via direct value input.

Seam Program Input with the Teach-in Function

Method for creating seam programs by sewing a sample.

Examples of How to Create Seam Programs

Practical examples demonstrating seam program creation.

Example of a Seam Program Input Using the CreatingAdjusting a Program Function

Step-by-step example for creating a seam program with a specific function.

Example of a Seam Program Input Using the Teach in Function

Practical walkthrough of creating a seam program using the teach-in method.

Seam Program Administration

Managing seam programs: copying, deleting, and formatting SD cards.

Care and Maintenance

Cleaning

Routine cleaning procedures for the hook, compartment, and other parts.

Oiling the Hook

Instructions for lubricating the hook mechanism with oil.

Checking the Oil Levels

Procedure for verifying and replenishing oil in the machine's reserve tanks.

Lubricating the Bevel Gears

Guidance on applying grease to the machine's bevel gears annually.

Adjustment

Notes on Adjustment

General recommendations and prerequisites for performing machine adjustments.

Tools, Gauges and Other Accessories

List of necessary tools and accessories for machine adjustment procedures.

Abbreviations

Definitions for technical abbreviations like TDC and BDC.

Adjusting the Basic Machine

Fundamental adjustments to ensure proper machine alignment and function.

Positioning the Needle in the Direction of Sewing

Procedure for aligning the needle correctly relative to the sewing direction.

Positioning the Needle Across the Direction of Sewing

Procedure for aligning the needle correctly relative to the sewing width.

Preadjusting the Needle Height

Setting the correct vertical position of the needle at top dead center.

Needle Rise, Hook-to-Needle Clearance, Needle Height and Needle Guard

Critical timing adjustments between needle, hook, and guard.

Height and Stroke of the Bobbin Case Opener

Adjusting the bobbin case opener for proper timing and clearance.

Height of the Feed Wheel

Setting the correct vertical position of the feed wheel relative to the needle plate.

Clearance between Roller Presser and Feed Wheel

Ensuring proper gap between the roller presser and feed wheel.

Roller Presser

Adjusting the position and alignment of the roller presser.

Puller (Only on the PFAFF 3834-1431)

Adjustment procedure for the puller mechanism on specific models.

Roller Presser Height Level Switch

Adjusting the sensor that detects roller presser height.

Automatic Presser Foot Lift

Adjusting the solenoid for automatic lifting of the presser foot.

Retainer

Adjusting the retainer to prevent material fluttering during sewing.

Thread Check Spring

Setting the tension and stroke of the thread check spring.

Bobbin Winder

Adjusting the bobbin winder for reliable operation and automatic shut-off.

Roller Presser Pressure

Setting the correct pressure for the roller presser to ensure smooth feeding.

Locking the Set Value Transmitter

Adjusting the pedal mechanism for secure positioning without stiffness.

Lubrication

Adjusting the oil flow for proper lubrication of the hook area.

Re-engage Safety Coupling

Procedure for resetting the safety coupling after thread jams.

Adjusting the Thread Trimmer -90081

Setup and adjustment procedures for the integrated thread trimmer.

Resting Position of the Roller Lever Radial Position of the Control Cam

Setting the correct resting positions for trimmer components.

Position of the Thread Catcher Holder

Adjusting the thread catcher holder for proper thread capture.

Distance between Thread Catcher and Needle Plate

Setting the correct clearance between the thread catcher and needle plate.

Position of the Thread Catcher

Adjusting the thread catcher's position relative to the bobbin case and knife.

Knife Position and Knife Pressure

Setting the knife's position and pressure for reliable thread cutting.

Bobbin Thread Retaining Spring

Adjusting the bobbin thread clamp spring for secure holding and cutting.

Manual Cutting Test

Performing a manual test to verify thread trimmer functionality.

Parameter Settings

Overview and access to machine configuration parameters.

Overview of the Parameter Functions

Categorization and description of available machine parameter groups.

Example of a Parameter Input

Demonstration of how to access and modify machine parameters.

List of Parameters

Comprehensive list of all machine parameters, their ranges, and default values.

Explanation of the Error Messages

Detailed explanations for error codes displayed by the machine.

Warning Messages

Information regarding warning messages, such as 'WARNING 2' for bobbin thread errors.

Carry Out a Cold Start

Procedure for resetting all programmed values to factory defaults.

Internet Update of the Machine Software

Instructions for updating the machine's operating software via PC.

Service Menu

Accessing diagnostic information and performing service functions.

Wearing Parts

Wearing Parts

List of common wear parts and information on obtaining detailed parts lists.

Circuit Diagrams

Circuit Diagrams

Reference list for electrical and electronic circuit diagrams.

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