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Pfaff Powerline 2545 User Manual

Pfaff Powerline 2545
38 pages
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This instruction manual applies to machines from the
following serial numbers onwards:
# 2 798 767
296-12-19 219/002
Betriebsanleitung engl. 09.12
INSTRUCTION MANUAL
2545
2546

Table of Contents

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Pfaff Powerline 2545 Specifications

General IconGeneral
TypeElectronic Sewing Machine
Buttonhole Styles1-Step
Adjustable Stitch LengthYes
Adjustable Stitch WidthYes
Presser Foot PressureAdjustable
Feed DogsDrop Feed
Built-in Needle ThreaderYes
Speed ControlYes
Free ArmYes
Bobbin TypeClass 15
Stitch TypesDecorative
Stitch Length4 mm

Summary

Safety

Directives

European regulations and other legal requirements for machine operation.

General Safety Notes

Guidelines for safe operation by trained personnel, following manual instructions.

Safety Symbols

Explanation of danger and caution symbols used in the manual and on the machine.

Important Points for the User

Key user obligations for safe operation and maintenance of the machine.

Operating and Specialist Personnel

Defines roles and responsibilities for operating and specialist personnel.

Danger Warnings

Proper Use

Intended Use

Describes the machine's purpose for sewing lockstitch seams in the textile industry.

Specifications

PFAFF 2545 / 2546 Models

Technical details including stitch type, needle system, stitch length, and dimensions.

Maximum Speed

Table detailing maximum sewing speeds based on top feed lift and stitch length.

Machine Equipment and Options

Overview of standard and optional features for PFAFF 2545/2546 models.

Disposal of Machine

Transportation, Packing and Storage

Transportation to Customer's Premises

Information on how machines are delivered and handled during transportation.

Transportation Inside Customer's Premises

Manufacturer's liability and requirements for moving the machine within the premises.

Disposal of Packing Materials

Customer responsibility for the proper disposal of paper, cardboard, and VCE fibre packing materials.

Storage

Recommendations for storing the machine, including protection against dust, moisture, and corrosion.

Explanation of Symbols

Symbol Meanings

Defines symbols used in the manual for notes, cleaning, lubrication, and maintenance.

Controls

On/Off Switch

Description and operation of the main power switch for different motor types.

Sewing Lamp Switch

How to operate the integrated sewing lamp on CLASSIC and PLUS models.

Pedal Operation

Explains the functions of the pedal: machine stop, sew, raise presser foot, and trim thread.

Machine Head Keyboard

Details the 8-key keyboard, LED indicators, and functions for CLASSIC and PLUS models.

Knee Switch Operation

How to use the optional knee switch for various machine functions and settings.

Knee Lever Operation

How to operate the knee lever on BASIC models to raise the presser foot.

Presser Foot Lever

Manual operation of the lever for lifting the sewing foot.

Stitch Length Adjustment

How to adjust stitch length using wheels on BASIC/CLASSIC and thumb wheels on PLUS models.

Reverse Feed Lever

Operation of the lever to control reverse sewing during operation.

Top Feed Stroke Adjustment

How to adjust the top feed stroke using knobs or thumb wheels for different models.

Needle Thread Tension Control

How to increase needle thread tension using the lever on BASIC models.

Bobbin Thread Monitoring

Functions for bobbin thread monitoring with sensor or stitch counting for thread detection.

Control Panel Description

Reference to a separate manual for detailed description of the control panel.

Preparation

Inserting the Needle

Step-by-step guide for correctly inserting needles into the machine head for both models.

Winding the Bobbin Thread

Instructions for winding thread onto the bobbin and regulating winder tension.

Bobbin Changing and Threading

Procedure for changing and threading the bobbin, and regulating bobbin thread tension.

Bobbin Thread Control Setup

Setting up bobbin thread control functions using reverse stitch counting for different drive systems.

Bobbin Thread Monitor Setup

Setting up the bobbin thread monitor with remaining thread recognition by sensor.

Threading Needle Thread (2545)

Guide to threading the needle and regulating tension on the PFAFF 2545 model.

Threading Needle Thread (2546)

Guide to threading the needle and regulating tension on the PFAFF 2546 model.

Care and Maintenance

Servicing and Maintenance Intervals

Recommended daily and as-required maintenance tasks and their frequency.

Cleaning the Machine

Guidelines for cleaning the machine, including hook and compartment, based on usage.

Lubricating the Machine

Instructions for filling oil, checking oil levels, and recommended oil type for lubrication.

Checking and Regulating Air Pressure

How to check and adjust the air pressure using the gauge and control knob.

Air Filter/Regulator Maintenance

Procedure for emptying the water bowl and cleaning the filter of the air filter/regulator.

Wearing Parts

List of Important Wearing Parts

Identifies key wearing parts with part numbers for PFAFF 2545 and 2546 models.

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