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Phase 2 SRG-4600 - User Manual

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PortableSurfaceRoughnessGauge
PartNo.SRG‐4600
Operation Manual
21IndustrialAve
UpperSaddleRiver,NJ.07458
TechnicalSupport:(201)9628352
E‐Mail:info@phase2plus.com

WebSite:http://www.phase2plus.com
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Summary

Operation Manual

SRG-4600 Overview

Features of SRG-4600

Lists key features and specifications of the SRG-4600 unit, including parameters, filters, and connectivity.

Keypad Function

Standard Configuration

Turning On;Off Battery Switch

Details the location and operation of the power switch for the SRG-4600 unit.

Battery Charging

Provides information on the battery status indicator and typical charging time for the unit.

Settings and System Information

Main Measure Screen

Describes the home screen display upon powering up, showing set parameters and measurement units.

Main Menu

Explains how to access the main menu and navigate through its options using the keypad.

Parameter Settings

Measure Set

Details how to access and change test settings like sampling length, range, filter, and standard.

Print Result

Explains how to select parameters for printing measurement results and printer pairing.

Calibration

Describes how to access and adjust settings for calibrating the instrument using a reference standard.

System Settings and Data Management

Memory Data Management

Covers saving, loading, and deleting stored measurement data.

Language Settings

Allows selection between English and Chinese languages for the interface.

System Settings

Includes options for keypad sound, power save, auto-off, clock, screen brightness, and noise reduction.

About Software

Provides information on the serial number and software version of the instrument.

Measurement Procedures

Stylus Position Adjustment

Explains how to position and level the stylus on the workpiece or standard using the leveling indicator.

Calibration using Reference Standard

Guides on verifying unit accuracy by performing a quick calibration with the supplied reference standard.

Starting Measurement

Details the process of placing the unit on the workpiece and initiating a measurement.

Saving and Maintenance

Saving Test Results

Describes the procedure to save measurement data to memory using the MEM and arrow buttons.

Maintenance Procedures

Outlines essential maintenance for the stylus, main unit, battery, and calibration standard.

Technical Terms and Tips

Skidded Measurement Principle

Explains the measurement principle of skid type surface roughness testers and their components.

Understanding Roughness Filters and Cutoff

Roughness Filters Explained

Details the purpose and types of filters (Mechanical, Digital) used in roughness measurements.

Role of Roughness Cutoff (λc)

Explains the significance of the cutoff value in determining the longest wavelength included in roughness.

Roughness Cutoff Lengths

Lists standard cutoff lengths in millimeters and inches for roughness measurements.

Surface Texture Parameters and Standards

Effect of Roughness Cutoff Setting

Illustrates how different cutoff settings impact roughness and waviness values.

Typical Surface Texture Callout

Shows a standard surface texture symbol and its components, referencing ASME Y14.36M-1996.

Roughness Average (Ra) Definition

Defines Ra as the arithmetic average of roughness profile ordinates and its common usage.

Surface Comparison and Best Practices

Surface Comparison for Ra

Compares different surfaces with the same Ra value, highlighting performance differences.

Calculation of Rz (DIN, ASME)

Provides the formula for calculating the Rz parameter according to DIN and ASME standards.

Mechanical Measurement Best Practices

Offers best practices for mechanical measurements, including stylus alignment and correctness.

Review and Recommendations

Summarizes key recommendations for surface texture analysis, standards, and calibration.

Common Mistakes in Surface Finish Gaging

Understanding Parameters

Emphasizes specifying correct parameters like Ra over generic 'roughness' requirements.

Selecting the Right Gage Type

Differentiates between skidded and skidless gages and their suitability for different measurements.

Reliance on Default Cutoff Values

Warns against using default cutoff values and stresses the need for specified cutoffs per standards.

Gaging Errors and Solutions

Choosing the Wrong Signal-Processing Filter

Highlights the impact of filter choice on measurement results.

Using a Damaged or Incorrect Stylus

Explains how a worn, chipped, or improperly sized stylus leads to inaccurate measurements.

Ignoring Surface Lay Direction

Stresses measuring perpendicular to the lay direction for accurate roughness capture.

Including Flaws in Measurement

Advises on whether to include or exclude surface flaws based on measurement objectives.

Inattention to Leveling

Discusses the critical need for proper mechanical and electronic leveling for skidless gages.

Calibration and Environmental Factors

Ignoring Vibration in Gaging Environment

Addresses how ambient vibration affects accuracy and methods to mitigate it.

Misunderstanding Calibration Procedures

Explains calibration differences and potential errors in simple vs. computer-driven gages.

SRG-4600 Gauge Accessories

Precision Support Stand

Describes the support stand for stability with certain roughness gauges.

Standard 5µm Stylus

Details the standard stylus for flat and slightly curved surfaces.

Deep Groove Stylus

Introduces a stylus designed for deep grooves with specific width and depth limitations.

Stylus Extensions

Provides extensions for increased reach in deeper measurement applications.

Sampling Length Recommendations and Software

Recommended Sampling Length Table

Presents a table correlating Rz, Ra values with appropriate cutoff and sampling/evaluation lengths.

Optional Data Output Software

Shows screen shots of the software used for data output and analysis.

Global Connections

Main Headquarters: U.S.A.

Lists the primary contact information for Phase II Machine & Tool, Inc. in the USA.

Beijing, China

Provides contact details for Phase II Measuring Instruments (Beijing) Ltd. in China.

Mexico

Lists contact information for Phase II de Mexico.

Venezuela

Includes contact details for Phase II Herramientas Universales EDCM. CA. in Venezuela.

Summary

Operation Manual

SRG-4600 Overview

Features of SRG-4600

Lists key features and specifications of the SRG-4600 unit, including parameters, filters, and connectivity.

Keypad Function

Standard Configuration

Turning On;Off Battery Switch

Details the location and operation of the power switch for the SRG-4600 unit.

Battery Charging

Provides information on the battery status indicator and typical charging time for the unit.

Settings and System Information

Main Measure Screen

Describes the home screen display upon powering up, showing set parameters and measurement units.

Main Menu

Explains how to access the main menu and navigate through its options using the keypad.

Parameter Settings

Measure Set

Details how to access and change test settings like sampling length, range, filter, and standard.

Print Result

Explains how to select parameters for printing measurement results and printer pairing.

Calibration

Describes how to access and adjust settings for calibrating the instrument using a reference standard.

System Settings and Data Management

Memory Data Management

Covers saving, loading, and deleting stored measurement data.

Language Settings

Allows selection between English and Chinese languages for the interface.

System Settings

Includes options for keypad sound, power save, auto-off, clock, screen brightness, and noise reduction.

About Software

Provides information on the serial number and software version of the instrument.

Measurement Procedures

Stylus Position Adjustment

Explains how to position and level the stylus on the workpiece or standard using the leveling indicator.

Calibration using Reference Standard

Guides on verifying unit accuracy by performing a quick calibration with the supplied reference standard.

Starting Measurement

Details the process of placing the unit on the workpiece and initiating a measurement.

Saving and Maintenance

Saving Test Results

Describes the procedure to save measurement data to memory using the MEM and arrow buttons.

Maintenance Procedures

Outlines essential maintenance for the stylus, main unit, battery, and calibration standard.

Technical Terms and Tips

Skidded Measurement Principle

Explains the measurement principle of skid type surface roughness testers and their components.

Understanding Roughness Filters and Cutoff

Roughness Filters Explained

Details the purpose and types of filters (Mechanical, Digital) used in roughness measurements.

Role of Roughness Cutoff (λc)

Explains the significance of the cutoff value in determining the longest wavelength included in roughness.

Roughness Cutoff Lengths

Lists standard cutoff lengths in millimeters and inches for roughness measurements.

Surface Texture Parameters and Standards

Effect of Roughness Cutoff Setting

Illustrates how different cutoff settings impact roughness and waviness values.

Typical Surface Texture Callout

Shows a standard surface texture symbol and its components, referencing ASME Y14.36M-1996.

Roughness Average (Ra) Definition

Defines Ra as the arithmetic average of roughness profile ordinates and its common usage.

Surface Comparison and Best Practices

Surface Comparison for Ra

Compares different surfaces with the same Ra value, highlighting performance differences.

Calculation of Rz (DIN, ASME)

Provides the formula for calculating the Rz parameter according to DIN and ASME standards.

Mechanical Measurement Best Practices

Offers best practices for mechanical measurements, including stylus alignment and correctness.

Review and Recommendations

Summarizes key recommendations for surface texture analysis, standards, and calibration.

Common Mistakes in Surface Finish Gaging

Understanding Parameters

Emphasizes specifying correct parameters like Ra over generic 'roughness' requirements.

Selecting the Right Gage Type

Differentiates between skidded and skidless gages and their suitability for different measurements.

Reliance on Default Cutoff Values

Warns against using default cutoff values and stresses the need for specified cutoffs per standards.

Gaging Errors and Solutions

Choosing the Wrong Signal-Processing Filter

Highlights the impact of filter choice on measurement results.

Using a Damaged or Incorrect Stylus

Explains how a worn, chipped, or improperly sized stylus leads to inaccurate measurements.

Ignoring Surface Lay Direction

Stresses measuring perpendicular to the lay direction for accurate roughness capture.

Including Flaws in Measurement

Advises on whether to include or exclude surface flaws based on measurement objectives.

Inattention to Leveling

Discusses the critical need for proper mechanical and electronic leveling for skidless gages.

Calibration and Environmental Factors

Ignoring Vibration in Gaging Environment

Addresses how ambient vibration affects accuracy and methods to mitigate it.

Misunderstanding Calibration Procedures

Explains calibration differences and potential errors in simple vs. computer-driven gages.

SRG-4600 Gauge Accessories

Precision Support Stand

Describes the support stand for stability with certain roughness gauges.

Standard 5µm Stylus

Details the standard stylus for flat and slightly curved surfaces.

Deep Groove Stylus

Introduces a stylus designed for deep grooves with specific width and depth limitations.

Stylus Extensions

Provides extensions for increased reach in deeper measurement applications.

Sampling Length Recommendations and Software

Recommended Sampling Length Table

Presents a table correlating Rz, Ra values with appropriate cutoff and sampling/evaluation lengths.

Optional Data Output Software

Shows screen shots of the software used for data output and analysis.

Global Connections

Main Headquarters: U.S.A.

Lists the primary contact information for Phase II Machine & Tool, Inc. in the USA.

Beijing, China

Provides contact details for Phase II Measuring Instruments (Beijing) Ltd. in China.

Mexico

Lists contact information for Phase II de Mexico.

Venezuela

Includes contact details for Phase II Herramientas Universales EDCM. CA. in Venezuela.

Phase 2 SRG-4600 Specifications

General IconGeneral
BrandPhase 2
ModelSRG-4600
CategoryTest Equipment
LanguageEnglish

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