Polaris Predator 90 Service Manual

ENGINE
2.16
CVT Driven Clutch Cover and Lining
1. Inspect the condition of the clutch cover. Measure
the inside diameter of the cover using a caliper.
The inner diameter service limit is 4.43² (112.5
mm). Inspect the condition and diameter of the
lining. The service limit of the lining is .039² (1.0
mm). If either of these measurements exceeds
the limit, replace the clutch cover.
.039² (1.0 mm)
Driven Clutch Cover Inner Diameter
Service Limit: 4.43I (112.5 mm)
Driven Inner Lining
Service Limit: .039² (1.0 mm)
Driven Compression Spring
2. Use a vernier caliper to check the length of the
compression spring. At full extension, the
measurement should be no less than 2.74² (69.7
mm). If out of specification, replace the spring.
Driven Compression Spring
Service Limit:
2.74I (69.7 mm)
CVT Belt Inspection
1. Inspect thesurface of the drive belt for uneven wear
or grease deposits. Using a vernier caliper,
measure the width of the belt. The service limit of
the belt is .626² (15.9 mm). If the widthof the belt
is less than the service limit, or if the belt is worn,
glazed or hourglassed, replace.
CVT Drive Belt Width
Service Limit
.626I (15.9 mm)
CVT REASSEMBLY
1. Install the washer and needle bearing.
Washer
Needle
Bearing
2. Carefully install the starter wheel onto the
crankshaft.
Washer
Needle
Bearing
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Polaris Predator 90 Specifications

General

Brand	Polaris
Model	Predator 90
Category	Offroad Vehicle
Language	English