TRANSMISSION
8.16
18. Replace and grease the O--ring’s on the shift
drum before installation.
19. Install the shift drum into the case.
NOTE: Make sure shift shaft pins are properly
positioned in the slot on selector arms.
20. Lift the shift rail slightly and rotate the rail/fork
assembly so it meshes with the tracks on the shift
drum. Be sure the wave springs are properly in
place and that the shift rail is seated into the
pocket on the backside of the case.
21. Install the helical gear and bearing onto the pinion
shaft.
22. Clean the mating surfaces of the case and cover.
Apply Crankcase Sealant (PN 2871557)tothe
mating surfaces. Be sure the locating pins (knock
pipes) are in place. Reinstall cover and torque
bolts in a criss-cross pattern in 3 steps to 27--34 ft.
lbs. (36.50--46 Nm).
Front Cover Bolt Torque:
27--34 ft. lbs. (36.50--46 Nm)
23. Grease the seal lips of the input shaft seal. Apply
electricians tape or somehow cover the splines of
the shaft to protect the seal lips during installation.
Install new input shaft seal.
24. Install drain plug with a new sealing washer .
Torquedrainplugto14--18ft.lbs.(19--24Nm).
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