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Polaris RANGER 2x4 User Manual

Polaris RANGER 2x4
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TRANSMISSION
8.17
Drain Plug
T ransmission
14--18 ft.lbs.
(19--24 Nm)
Drain Plug Torque:
14--18 ft. lbs. (19--24 Nm)
25. Place a small amount of grease (PN 2871551)
into the pocket before installing the sector gear.
Install the shift gear (16T) on the shift drum shaft.
Install the sector gear in the bushing pocket on the
left side. Aligning the timing marks on the gears.
NOTE: Note the location of the skip tooth on the
splines. Apply a light coating of grease on the gear
teeth.
26. Install the lockout disc. Use the white marks that
were previously applied for reference.
Sector Gear
Lockout
Disc
27. Install the shift shaft and the detent star. Note the
keyed spline on the end of the shaft.
Keyed Spline
Detent Star
28. Install the detent pawl and spring. Install a new
o--ring onto the shift shaft after the detent pawl is
assembled to the shaft. Place a small amount of
grease on the small O--ring on the shift shaft and
on the detent star. Grease the o--ring on the end
of the shift drum.
Detent Pawl
Spring
29. Apply Crankcase Sealant (PN 2871557) onto the
cover and case mating surfaces. Install the cover
and torque the cover bolts to 6--12 ft. lbs. (12--16
Nm).

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Polaris RANGER 2x4 Specifications

General IconGeneral
BrandPolaris
ModelRANGER 2x4
CategoryOffroad Vehicle
LanguageEnglish

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