IX.4
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
Final Drive
Special Tools.......................................................... 8.2
Flasher Module ....................................................... 12.18
Floor
Removal............................................................. 11.20
Removal - 4 1000 ................................................. 11.23
Removal - 4 900................................................... 11.21
Flywheel
Installation ...................................................3.76, 3.131
Removal......................................................3.48, 3.104
Flywheel / Starter Drive
Exploded View.......................................................3.50
FOX Shock
Specifications ........................................................9.26
Frame..................................................................... 11.9
Frame - 4 1000 ....................................................... 11.10
Front Body
Removal............................................................. 11.19
Front Bumper
Removal............................................................. 11.17
Front Gearcase
Assembly .............................................................8.31
Assembly View ......................................................8.25
Disassembly / Inspection .........................................8.28
Installation ............................................................8.34
Lubrication............................................................2.47
Removal...............................................................8.28
Fuel Injector .............................................................. 5.4
O-rings.................................................................. 5.4
Replacement.......................................................... 5.6
Test ...................................................................... 5.5
Troubleshooting ...................................................... 5.5
Fuel Lines................................................................2.42
Removal / Installation ..............................................5.19
Fuel Pump ...............................................................5.23
Fuel Sender Test ....................................................5.23
Replacement.........................................................5.25
Test .....................................................................5.24
Fuel Sender Test .......................................................5.23
Fuel Supply Line Routing ............................................5.13
Fuel System .............................................................5.13
Fuel Pump / Fuel Filter ............................................2.42
Fuel Supply Line Routing (EVAP Models) ....................5.15
Fuel Tank Vent Line ................................................2.41
Fuel Vent Line Routing ............................................. 5.9
Fuel Vent Line Routing (EVAP Models) ....................... 5.11
Priming / Starting Procedure ...................................... 5.3
Principal Components .............................................. 5.3
Special Tools.......................................................... 5.2
Troubleshooting .....................................................5.40
Warning ...............................................................2.41
Fuel Tank
Assembly View ......................................................5.18
Installation ............................................................5.22
Removal...............................................................5.19
Fuse Box
Details (2 seat) .................................................... 12.36
Details (S4 900) ................................................... 12.37
H
Half Shaft
Installation (rear) ....................................................8.13
Removal (rear).......................................................8.12
Hazard Switch ........................................................ 12.16
Headlight Switch ..................................................... 12.13
Headlights ............................................................. 12.28
Hood ...................................................................... 11.8
Removal............................................................. 11.18
Horn ..................................................................... 12.18
Hydraulic Brake System Operation................................10.4
I
Ignition Switch ........................................................ 12.14
Injector
O-rings.................................................................. 5.4
Replacement.......................................................... 5.6
Instrument Cluster .....................................................12.6
Diagnostic Mode .................................................. 12.11
Information Display Area..........................................12.8
Pinouts .............................................................. 12.12
K
Keys
Replacement.......................................................... 1.6
L
Leak-down Test ........................................................2.34
Lights
Dash LED Light.................................................... 12.29
Headlights .......................................................... 12.28
Taillights ............................................................. 12.29
Lower Dash
Removal............................................................. 11.18
Lubricants................................................................2.28
Lubrication
Front Gearcase......................................................2.47
Grease Points........................................................2.27
Transmission................................................... 2.46, 7.2
Lubrication Specifications
Engine ........................................................... 3.5, 3.18
M
Maintenance
Battery .................................................................2.58
Brake System ........................................................2.57
Drive Shaft Boot Inspection ......................................2.44
PVT Drying ...........................................................2.43
Quick Reference Chart ............................................2.25
Shift Cable Inspection and Adjustment ........................2.29
Steering System.....................................................2.49
Valve Clearance Inspection ......................................2.34
Maintenance Intervals ................................................. 2.5
Master Cylinder
Installation ............................................................10.6
Removal...............................................................10.6
Misc. Specifications / Charts
Conversion Table ...................................................1.64
Decimal Equivalents ...............................................1.66
Tap / Drill Sizes (SAE) .............................................1.65
Model Number Designation .......................................... 1.3
Model Numbers ......................................................... 1.5
Module
Flasher .............................................................. 12.18
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