MAINTENANCE
2.3
PERIODIC MAINTENANCE CHART CONT’D
ELECTRICAL
Item Maintenance Interval
(Whichever comes first)
Remarks
E
Spark Plug 100 hrs 12 months 1000 (1600) Inspect - Replace if necessary
" Wiring 100 hrs 12 months 1000 (1600) Inspect for abrasion, routing, security.
Apply Dielectric grease to connectors that are
subjected to water, mud, etc.
H
Ignition Timing 100 hrs 12 months 1000 (1600) Inspect
" Battery 20 hrs Monthly 200 (320) Check terminals; Clean; Test
Headlight Aim As required As required -- Adjust as Necessary
Headlamp Inspection Daily Daily -- Check operation daily; Apply dielectric
grease whenever lamp is replaced
Tail Lamp Inspection Daily Daily -- Check operation daily; Apply dielectric
grease whenever lamp is replaced
CHASSIS / DRIVETRAIN / SUSPENSION / BRAKE
Item Maintenance Interval
(Whichever comes first)
Remarks
Hours Calendar Miles
(Km)
" General Lubrication 50 hrs 3 months 500 (800) Lubricate All Fittings, Pivots, Cables, Etc.
Front Hub Bearings Annually Clean and Inspect, Replace if necessary
H
Front Hub Spindle Nut Torque Annually Inspect Hub Nut Torque
" Front Gearcase Lubricant Level 25 hrs Monthly 250 (400) Inspect Monthly, Change Annually
" Rear Gearcase Lubricant Level 25 hrs Monthly 250 (400) Inspect Monthly, Change Annually
" Transmission Lubricant Level 25 hrs Monthly 250 (400) Inspect Monthly, Change Annually
Drive Belt 50 hrs 6 months 500 (800) Inspect - Adjust, Replace if Necessary
H
Drive and Driven Clutches 100 hrs 12 months 1000 (1600) Inspect, Clean, Replace Worn Parts
H
Steering Pre--ride Pre--ride Pre--ride Inspect Daily, Lubricate
H
Toe Adjustment As required As required -- Periodic Inspection, Adjust Whenever
Parts are Replaced
" Front Suspension Pre--ride Pre--ride Pre--ride Inspect - Lubricate if desired
" Rear Suspension Pre--ride Pre--ride Pre--ride Inspect - Lubricate if desired
Tires Pre-ride Pre-ride -- Inspect Daily, Pre-Ride Inspection Item
H
Brake Fluid 200 hrs 24 months 2000 (3200) Change Every Two Years
" Brake Fluid Level Pre-ride Pre-ride -- Inspect Sight Glass Daily
Pre-Ride Inspection Item
" Brake Lever Travel Pre-ride Pre-ride -- Inspect Daily
Pre-Ride Inspection Item
"
H
Brake Pad Wear 10 hrs Monthly 100 (160) Inspect Periodically
Brake Adjustment As required As required -- Inspect Deflection Daily; Adjust
Brake System Pre-ride Pre-ride -- Pre-Ride Inspection Item
Wheels / Fasteners Pre-ride Pre-ride -- Pre-Ride Inspection Item
Frame Nuts, Bolts, Fasteners Pre-ride Pre-ride -- Pre-Ride Inspection Item
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