TRANSMISSION
8.6
2004 TRANSMISSION
INFORAMTION
The Early 2004 transmission is the same as the
Late 2004 transmission, except for the location of
the fill plug. Refer to Chapter 2 for fill plug
locations.
TORQUE SPECIFICATIONS
COMPONENT FT. LBS.
(IN.LBS.)
NM
Transmission Case Bolts 27--34 37--46
Oil Deflector Screws (16--30) 2--3.3
Shift Cover Bolt 6--12 8--16
Bell Crank Nut 12--18 16--24
Trans. Drain Plug / Fill Plug 14--18 19--24
Trans. Mounting Bolts 25 34.5
Snorkel Lock Screw 8--12 11-- 16
LUBRICATION
Refer to maintenance section for transmission
lubricant type and capacity.
GEAR SELECTOR REMOVAL
1. Disconnect linkage rod from gear selector handle.
2. Remove two bolts attaching gear selector mount to
machine frame.
3. Lift gear selector out of mounting bracket and away
from frame.
TRANSMISSION REMOVAL
1. Remove seat, rear rack, rear cab, air box, and
exhaust system, and right footwell (if required for
access).
Front
Transmission Mounting
2. Disconnect transmission vent line.
3. Drain transmission lubricant.
4. Disconnect shift linkage rod end from transmission
bellcrank.
Linkage Rod
Transmission
Switch
5. Disconnect gear position switch harness.
6. Remove auxiliary brake mounting bracket from
frame and secure out of way for transmission
removal.
To Next Page
Loading...
