Polaris Sportsman 700

Questions and Answers:

J
Joshua FoleyAug 17, 2025
What to do if my Polaris Motorcycle engine turns over but fails to start?
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  Patrick PetersAug 18, 2025
  If your Polaris Motorcycle engine turns over but doesn't start, it could be due to several reasons. Check for: * No fuel. * Dirt in the fuel line or filter. * A fuel valve that isn't allowing fuel to pass. * A fuel pump that is inoperative or restricted. * A plugged or pinched tank vent. * A plugged carburetor starter circuit. * A flooded engine. * Low compression due to high cylinder leakage. * No spark, possibly due to a fouled spark plug or ignition component failure.
A
Alison MayerAug 22, 2025
What causes low compression in a Polaris Motorcycle engine?
- K
  Kelsey AdamsAug 22, 2025
  Low compression in your Polaris Motorcycle engine can stem from several issues. Inspect the following: * Check for a cylinder head gasket leak. * Verify valve clearance and check for cam wear. * Inspect the cylinder and piston for wear. * Examine the piston rings for wear, leakage, breakage, or sticking. * Look for bent or stuck valves. * Check for broken or weak valve springs. * Ensure the valve is seating properly, checking for bending or carbon accumulation. * Inspect for a sticking rocker arm.
O
obeckAug 26, 2025
What to do if my Polaris Motorcycle engine runs but will not idle?
- K
  katherine24Aug 26, 2025
  If your Polaris Motorcycle engine runs but won't idle, consider these potential issues: * A restricted carburetor pilot system. * A misadjusted carburetor. * A choke that is not adjusted properly. * Low compression. * A restricted crankcase breather.
S
Stephen AlexanderAug 27, 2025
Why won't my Polaris Motorcycle engine rev up?
- R
  Ronald PalmerAug 27, 2025
  If your Polaris Motorcycle engine idles but won't rev up, consider the following: * A fouled spark plug or weak spark. * A broken throttle cable. * An obstruction in the air intake. * The air box being removed (reinstall all intake components). * Incorrect or restricted carburetor jetting. * The ETC switch limiting speed. * The reverse speed limiter limiting speed. * A carburetor vacuum slide sticking or a damaged diaphragm. * Incorrect ignition timing. * A restricted exhaust system. * A cam worn excessively.
J
John DelacruzAug 30, 2025
What causes a Polaris Sportsman 700 to have low power?
- T
  Tina MossAug 30, 2025
  If your Polaris Motorcycle engine has low power, check these potential causes: * A fouled spark plug. * Cylinder, piston, ring, or valve wear or damage (check compression). * PVT not operating properly. * A restricted exhaust muffler. * A carburetor vacuum slide sticking or a damaged diaphragm. * A dirty carburetor. * A cam worn excessively.
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Andrew MacdonaldSep 1, 2025
Why is my Polaris Sportsman 700 backfiring?
- C
  Charlene ContrerasSep 1, 2025
  Backfiring in your Polaris Motorcycle can occur due to: * ETC or speed limiter system malfunction. * Fouled spark plug or incorrect plug or plug gap. * Carburetion faulty - lean condition. * Exhaust system air leaks. * Ignition system faulty: Spark plug cap cracked/broken. * Ignition coil faulty. * Ignition or kill switch circuit faulty. * Ignition timing incorrect. * Sheared flywheel key. * Poor connections in ignition system. * Valve sticking. * Air leaks in intake. * Lean condition.
D
Daniel MorrisSep 4, 2025
What causes excessive smoke and carbon buildup in a Polaris Sportsman 700?
- S
  Stephanie JimenezSep 4, 2025
  Excessive smoke and carbon buildup in your Polaris Motorcycle can be attributed to: * Excessive piston-to-cylinder clearance. * Wet sumping. * Worn rings, piston, or cylinder. * Worn valve guides or seals. * Restricted breather. * Air filter dirty or contaminated.
C
Colin NicholsonSep 7, 2025
What to do if the engine on my Polaris Motorcycle does not turn over?
- D
  Donald RamirezSep 7, 2025
  If your Polaris Motorcycle engine does not turn over, it could be due to: * A dead battery. * A starter motor that does not turn. * An engine that is seized, rusted, or has suffered a mechanical failure.
O
oblackwellSep 9, 2025
What causes piston failure and scoring in a Polaris Motorcycle?
- J
  james01Sep 9, 2025
  Piston scoring in your Polaris Motorcycle can result from: * Lack of lubrication. * Dirt entering the engine through cracks in the air filter or ducts. * Engine oil that is dirty or contaminated.
M
Michele BaileySep 12, 2025
What does a leak at the water pump weep hole mean on my Polaris Sportsman 700?
- T
  Tamara LewisSep 12, 2025
  A leak at the water pump weep hole on your Polaris Motorcycle could indicate: * A faulty water pump mechanical seal (coolant leak). * A faulty pump shaft oil seal (oil leak).

Polaris Sportsman 700 Specifications

General

Starting System	Electric
Rear Brakes	Hydraulic Disc
Cooling	Liquid
Front Suspension	MacPherson Strut
Front Brakes	hydraulic disc

Summary

General Information

Model Identification

Identifies the machine model number for warranty and service correspondence.

2004 Sportsman Models Identification

Differentiates between early and late model 2004 Sportsman 600/700 based on specific features.

Specifications - Early 2004 Sportsman 600

Provides detailed specifications for the early 2004 Sportsman 600 model.

Standard Torque Specifications

Lists general torque specifications for fasteners as a guideline.

Maintenance

Periodic Maintenance Chart

Outlines inspection, adjustment, and lubrication intervals for key components.

Lubrication Charts

Details lubrication points, methods, and frequencies for various vehicle components.

Air Filter Service

Provides instructions for cleaning and replacing the air filter and pre-filter.

Steering and Toe Alignment

Details the procedures for inspecting and adjusting steering and front wheel toe alignment.

Engine

Engine Exploded Views

Illustrates and lists components of the engine assembly for identification and service.

Engine Service Data

Provides detailed service specifications and measurements for engine components.

Torque Specifications

Lists torque values for various engine fasteners and components.

Cylinder Head Reconditioning

Outlines the procedure for servicing valve seats in the cylinder head.

Fuel;Carburetion

Exploded View, Mikuni BST 34 Carburetor

Provides an illustrated breakdown of the Mikuni BST 34 carburetor components.

Carburetor Operation

Explains the function and operation of the CV carburetor system and its components.

Carburetor Jetting

Offers guidelines for selecting correct carburetor jets based on altitude and temperature.

Troubleshooting

Lists common fuel system and carburetor problems and their potential causes.

Body and Steering

Special Tools & Torque Specifications

Lists specialized tools and torque values required for body and steering service.

Body Assembly, Exploded View

Illustrates the breakdown of the ATV's body components for identification.

Steering;A-Arm Exploded View

Provides an exploded diagram of the steering and A-arm components.

Front Strut Assembly Exploded View

Shows an exploded view of the front strut assembly components.

Clutch

Drive Clutch Exploded View

Displays an illustrated breakdown of the drive clutch components for service.

PVT Operation Overview

Explains the fundamental operation of the Polaris Variable Transmission (PVT) system.

Drive Clutch Spring Specifications

Details specifications and functions of the drive clutch springs.

Shift Weights

Lists optional shift weights and their impact on clutch performance.

Troubleshooting

Provides solutions for common clutch and PVT system problems.

Final Drive

AWD Axle;Propshaft Exploded Views

Illustrates the components of the AWD axle and propshaft systems.

Front Gearcase Operation

Explains the normal and 4x4 operation of the front gearcase (Hilliard system).

Front Gearcase Disassembly;Inspection

Details the procedures for disassembling and inspecting the front gearcase.

Rear Hub Removal

Provides step-by-step instructions for removing the rear hub assembly.

Transmission

Transmission, Exploded View

Shows illustrated breakdowns of the transmission components for identification.

Torque Specifications;Lubrication

Lists torque values and lubrication requirements for transmission components.

Transmission Removal

Outlines the procedure for removing the transmission from the vehicle.

Transmission Disassembly

Provides detailed steps for disassembling the transmission for service.

Brakes

Special Tools;Specifications;Torques

Lists specialized tools, specifications, and torque values for brake system service.

Hydraulic Brake System Overview

Explains the components and operation of the hydraulic brake system.

Front Pad Removal

Details the procedure for removing and replacing front brake pads.

Front Caliper Disassembly

Outlines the steps for disassembling the front brake caliper.

Rear Brake Pad Removal

Provides instructions for removing the rear brake pads.

Electrical

Timing Check Procedure

Explains how to check and verify engine ignition timing.

Instrument Cluster Overview

Describes the functions and displays of the instrument cluster and rider information center.

Ignition System Troubleshooting

Provides guidance for diagnosing and resolving ignition system problems.

Charging System Testing

Details procedures for testing the ATV's charging system.

Starter System Troubleshooting

Offers steps for diagnosing and fixing starter system issues.

Wiring Diagram

Provides schematic diagrams for the electrical system, including hand/thumb warmers and winch.

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Polaris Sportsman 700 - User Manual

Table of Contents

Questions and Answers:

Polaris Sportsman 700 Specifications

Summary

General Information

Model Identification

2004 Sportsman Models Identification

Specifications - Early 2004 Sportsman 600

Standard Torque Specifications

Maintenance

Periodic Maintenance Chart

Lubrication Charts

Air Filter Service

Steering and Toe Alignment

Engine

Engine Exploded Views

Engine Service Data

Torque Specifications

Cylinder Head Reconditioning

Fuel;Carburetion

Exploded View, Mikuni BST 34 Carburetor

Carburetor Operation

Carburetor Jetting

Troubleshooting

Body and Steering

Special Tools & Torque Specifications

Body Assembly, Exploded View

Steering;A-Arm Exploded View

Front Strut Assembly Exploded View

Clutch

Drive Clutch Exploded View

PVT Operation Overview

Drive Clutch Spring Specifications

Shift Weights

Troubleshooting

Final Drive

AWD Axle;Propshaft Exploded Views

Front Gearcase Operation

Front Gearcase Disassembly;Inspection

Rear Hub Removal

Transmission

Transmission, Exploded View

Torque Specifications;Lubrication

Transmission Removal

Transmission Disassembly

Brakes

Special Tools;Specifications;Torques

Hydraulic Brake System Overview

Front Pad Removal

Front Caliper Disassembly

Rear Brake Pad Removal

Electrical

Timing Check Procedure

Instrument Cluster Overview

Ignition System Troubleshooting

Charging System Testing

Starter System Troubleshooting

Wiring Diagram

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