BRAKES
9.2
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975 Mity Vact Pressure Test Tool
SPECIFICATIONS
Front Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .298″ /7.6mm .180″ /4.6mm
Brake Disc Thickness .150-.164″ / 3.810-4.166mm .140″ / 3.556mm
Brake Disc Thickness Variance Between
Measurements
- .002″ / .051mm
Brake Disc Runout - .005″ / .50mm
Rear Axle Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .318″ /7.6mm .180″ /4.6mm
Brake Disc Thickness .177-.187″ /4.496-4.750mm .167″ / 4.242mm
Brake Disc Thickness Variance Between
Measurements
- .002″ / .051mm
Brake Disc Runout - .005″ / .25mm
Master Cylinder I.D. - Front .750″
Master Cylinder I.D. - Aux. Rear .500″
TORQUE SPECIFICATIONS
Item Torque
(ft. lbs. except where noted*)
Torque
(Nm)
Caliper Mounting Bolts 18.0 24
Handlebar Master Cyl. Clamp Bolts *25 in. lbs. 3.0
Handlebar Master Cyl. Reservoir
Cover Bolt
*5 in. lbs. 0.56
Brake Line Banjo Bolts (if equipped) 15.0 21
Brake Line Pipe Fittings (if equipped) 12--15 16--21
Brake Disc Mount Bolts 18.0 25
Wheel Mounting Nuts 20.0 28
Rear Master Cyl Mounting Bolts 8--11 11-- 15
Bleeder Screws *25--30 in. lbs. 3--3.3
NOTE:Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures are
used when torquing certain bolts and fasteners.
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