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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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CLUTCH
6.21
DRIVEN CLUTCH MOVEABLE
SHEAVE -
BUSHING
REMOV
AL
NOTE: Bushings are installed at the factory using
Loctitet. In order to remove the bushing it will be
necessary to apply heat. A press can be used to
remove and install some of the bushings. Be sure to
support the sheave or cover as close as possible to
the bushing bore when using a press.
Main Puller Adapter (#8)
Adapter
Reducer (#9)
Piston Pin Pull er
(PN 2870386)
1. Install Main Puller Adapter (#8) (PN 5020632)
onto the Piston Pin Puller (PN 2870386).
2. Insert Adapter Reducer (#9) (PN 5010279) onto
the puller, sliding it inside the main adapter.
3. Remove ramp buttons from moveable sheave.
4. Using an electric or hand held propane torch,
apply heat directly on bushing until tiny smoke
tailings appear.
CAUTION:
Clutch components will be hot! In order to avoid
serious burns, wear some type of insulated gloves for
the rest of the removal process.
Clutch Bushing
Removal Tool (#5)
5. Working from the top, install Driven Clutch
Bushing Removal Tool (#5) (PN 5020631) into the
center of clutch sheave with smaller diameter
toward bushing to be removed. See illustration at
above.
6. Install sheave onto puller.
7. Install nut onto puller rod and tighten by hand.
Turn puller barrel for further tension if needed.
8. Turn clutch sheave counterclockwise until
bushing is removed. Repeat Steps 5 - 8 for other
bushing.

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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