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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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TRANSMISSION
8.6
5. Install shift fork.
6. Insert fork guide pin.
7. Prior to reinstalling the cover make sure the
mating cover surfaces are clean and dry. Apply
Crankcase Sealant (PN 2871557) to mating
surfaces.
8. Reinstall cover and torque bolts in a criss-cross
pattern in 3 steps to 18 ft. lbs. (25 Nm).
9. Install drain plug with a new sealing washer.
Torquedrainplugto14ft.lbs.(19Nm).
10. Insert shifting bullet with tip in position as shown.
Insert spring and plug. Torque plug to 14 ft. lbs.
(19 Nm).
11. Install transmission and add Polaris Premium
Synthetic Gear Case Lubricant (PN 2871477)in
the recommended amount. Refer to Maintenance
Chapter 2.
12. Install gear indicator switch. Apply Loctitet 242
(PN 2871949) to threads of switch screws and
torque to 13-16 in. lbs. (1.5-1.9 Nm).

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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