Power Flame C2-G-20B - User Manual

C MANUAL

Summary

FOR YOUR SAFETY

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

Standard Burner Ratings and Component Data

Control Panel Information

Figure 6: Total Access Control Panel

GAS SUPPLY PIPING

OIL SUPPLY PIPING

3. MECHANICAL OPERATION OF FUEL;AIR CONTROL MODES

Figure 19: Typical Gas Burner with Full Modulation Fuel;Air Control Mode

Figure 20: Typical Oil Burner with On-Off Fuel;Air Control Mode

Figure 21: Typical Oil Burner with Fixed Air Low Fire Start Fuel;Air Control Mode

Figure 22: Typical Oil or Gas;Oil Burner with Reduced Air, Low Fire Start RALFS

Figure 23: Typical Oil Burner with Low-High-Off or Low-High-Low Fuel;Air Control Mode Using Webster 22 R Oil Pump

Figure 24: Typical Oil Burner with Low-High-Off or Low-High-Low Fuel;Air Control Mode Using a Two-Step Oil Pump

Figure 25: Typical Oil Burner with Full Modulation Fuel;Air Control

4. GENERAL START UP PROCEDURES-ALL FUELS

All Fuels - General Start Up

Provides general procedures for initial burner start up and safety checks.

Information on Fuel;Air Modes of Operation for Combination Gas;Oil Units

Gas Full Modulation System with Oil Full Modulation System

5. GAS START UP

Burner Start Up Sequence Instructions

Burners Designed for Full Modulation Operation

6. OIL START UP

Burner Start Up Sequence

7. SERVICING AND COMPONENT ADJUSTMENTS

General Information on Internal Bypass Oil Nozzle Systems

Oil Nozzle Servicing

Oil Pump or Oil Flow Problems and Typical Solutions

Direct Spark Oil Ignition Adjustments

Gas Pilot Ignition Adjustment

Pilot Spark Ignition Electrode Adjustment

Flame Safeguard Control Flame Signal Values

TROUBLE SHOOTING SUGGESTIONS

GENERAL

Common causes and solutions when the burner fails to start or experiences intermittent lockouts.

GAS OPERATION

Diagnosing issues with pilot ignition and main flame establishment.

4. Gas High Fire Input Cannot Be Achieved

OIL OPERATION

1. Burner Motor Runs, but Direct Spark Ignited Oil Flame is Not Established

Troubleshooting direct spark oil ignition failures.

2. Oil Flame Ignites, but then Flame Safeguard Control Locks Out on Safety

Diagnosing safety lockouts after oil flame ignition.

3. Oil Flame Extremely Smoky at Light Off or in Low Fire Position

4. Light Off Oil Flame Is Established and Proven, but Burner Will Not Attempt to Go to the High Fire Position

5. Low Oil Flame Is Established and Proven, but Flame Out Occurs in Transition from Low Fire to High Fire

6. White Smoke Formation on Oil Firing

7. Gray or Black Smoke Formation on Oil Firing

8. Oil High Fire Input Rate Cannot Be Achieved

8. MAINTENANCE

PERIODIC CHECK LIST

9. BURNER START UP INFORMATION & TEST DATA

10. OWNER OPERATING INSTRUCTIONS

FOR YOUR SAFETY

Essential safety precautions for operating the burner.

IMPORTANT PRECAUTIONS

Key precautions to follow before operating or adjusting the burner.

START UP

MAINTENANCE

Power Flame C2-G-20B Specifications

General

Brand	Power Flame
Model	C2-G-20B
Category	Burner
Language	English