Power Flame C2-GO-20A - User Manual

C MANUAL

Summary

FOR YOUR SAFETY

WARNING

Warning about improper installation, adjustment, alteration, service, or maintenance.

1. GENERAL PRODUCT INFORMATION

Principal of Operation

Explains the basic principles of Power Flame Type C burners.

MODEL IDENTIFICATION

COMPONENT INFORMATION-GENERAL

Figure 1 Burner Component Identification

Identifies components of a typical Gas/Oil burner with On-Off Fuel/Air Control Modes.

Figure 2 Burner Component Identification

Figure 3 Burner Component Identification

Identifies components of a typical Gas/Oil burner with Modulating Fuel/Air Control Modes.

Table 2 Standard Burner Ratings and Component Data

Control Panel Information

Figure 6 Total Access Control Panel

Details the total access control panel for a Gas/Oil Modulating Burner.

Figure 6 A Alpha System Typical Layout Drawing

Shows a typical layout drawing of the Alpha System.

Figure 6 B Alpha System Circuit Board

Figure 6 C Total Access Control Panel

Shows a total access control panel for Gas/Oil Modulation Burners.

INSTALLATION

GAS SUPPLY PIPING

Guidelines for installing gas supply piping.

Table 3 Capacity of Pipe - Natural Gas (CFH)

Table showing natural gas pipe capacity based on pressure drop.

Table 5 Gas Train Components Supplied for Standard U.L. Burner Requirements

Figure 8 Typical Schematic Gas Piping

Schematic for gas piping for On-Off, Low-High-Off, and Low-High-Low systems.

Figure 9 Typical Schematic Gas Piping

Schematic for gas piping for Modulating systems.

OIL SUPPLY PIPING

Table 6 Oil Pump Suction Capacity and Filter Selection Chart

Chart for selecting oil pump suction capacity and filters.

Oil Line Sizing

Figure 10 Oil Line Sizing

Figure 12 Multiple Burner System Oil Piping Schematic

Combustion Air Requirements

3. MECHANICAL OPERATION OF FUEL;AIR CONTROL MODES

Figure 17 Typical Gas Burner with On-Off Fuel;Air Control Mode

Figure 18 Typical Gas Burner with Low-High-Off or Low-High-Low Fuel;Air Control Mode

Figure 19 Typical Gas Burner with Full Modulation Fuel;Air Control Mode

Figure 20 Typical Oil Burner with On-Off Fuel;Air Control Mode

Figure 21 Typical Oil Burner with Fixed Air Low Fire Start Fuel;Air Control Mode

Figure 22 Typical Oil or Gas;Oil Burner with Reduced Air, Low Fire Start RALFS

Figure 23 Typical Oil Burner with Low-High-Off or Low-High-Low Fuel;Air Control Mode Using Webster 22 R Oil Pump

Figure 24 Typical Oil Burner with Low-High-Off or Low-High-Low Fuel;Air Control Mode Using a Two-Step Oil Pump (Model C-O)

Figure 25 Typical Oil Burner with Full Modulation Fuel;Air Control (Model C-O)

Figure 26 Gas or Gas;Oil Burner Fuel;Air Premix Adjustment

Figure 27 Gas;Oil Linkage Adjustment

Figure 28 Gas;Oil - Detail and Adjustments

4. GENERAL START UP PROCEDURES-ALL FUELS

All Fuels - General Start Up

Information on Fuel;Air Modes of Operation for Combination Gas;Oil Units

Gas On;Off System Combined with Oil On;Off System

Gas On;Off System with Oil Reduced Air, Low Fire Start RALFS

Gas Low;High;Off System with Oil Low;High;Off System

Gas Low;High;Low System with Oil Low;High;Low System

Gas Full Modulation System with Oil Full Modulation System

Burner Start Up and Service Test Equipment Required

5. GAS START UP

Burner Start Up Sequence Instructions

Step-by-step instructions for gas burner start-up sequence.

Burners Designed for Full Modulation Operation

Limit control check

Set and check operation of:

6. OIL START UP

Burner Start Up Sequence

Step-by-step instructions for oil burner start-up sequence.

Gas Pilot Ignition Adjustment

Pilot Spark Ignition Electrode Adjustment

Figure 39 Pilot Case to Gas Manifold Adjustment

Gas Pilot Flood Test

Flame Safeguard Control Flame Signal Values

Table 12 Acceptable Stable Pilot and;or Main Flame Current Readings

Table 13 CO₂- O₂ Ratio Curves for Fuel Oils and Gases

Table 9 OIL NOZZLE FLOW RATES

Oil Nozzle Servicing

Oil Pump or Oil Flow Problems and Typical Solutions

Direct Spark Oil Ignition Adjustments

PUMP LEAKS

Figure 30 Oil Drawer Assembly Tip Point Ignition Electrode Setting

Figure 31 Oil Drawer Assembly Jacobs Ladder Electrode Settings

Figure 32 Gas;Oil Burner Firing Head Cutaway View

Table 10 (Continued) Gas Burner Orifice Sizing Information

Table 11 Pilot Orifice Schedule

Figure 40 C1 & C2 Ignition Electrode Adjustment

Figure 41 C3, C4 & C5 Ignition Electrode Adjustment

Gas Pilot Flood Test

TROUBLE SHOOTING SUGGESTIONS

GENERAL

General troubleshooting for burner start failures and lockouts.

GAS OPERATION

Troubleshooting common issues during gas operation.

Burner Motor Runs, but Pilot Does Not Light

Troubleshooting when the burner motor runs but the pilot does not light.

Burner Motor Runs and Pilot Lights, but Main Gas Flame is Not Established

Carbon Monoxide Readings on Gas Firing

Gas High Fire Input Cannot Be Achieved

OIL OPERATION

Troubleshooting common issues during oil operation.

6. White Smoke Formation on Oil Firing

7. Gray or Black Smoke Formation on Oil Firing

8. Oil High Fire Input Rate Cannot Be Achieved

8. MAINTENANCE

General information and guidelines for preventative maintenance.

PERIODIC CHECK LIST

9. BURNER START UP INFORMATION & TEST DATA

Control Settings

Operation Checklist

10. OWNER OPERATING INSTRUCTIONS

FOR YOUR SAFETY

Safety instructions for operating the burner.

IMPORTANT PRECAUTIONS

Key precautions to follow before operating the burner.

START UP

General preparation and procedures for burner start-up.

Start Up - Gas Burner

Power Flame C2-GO-20A Specifications

General

Fuel	Gas
Ignition Type	Direct Spark
Control Type	Modulating
Mounting	Flange
Material	Steel