Powermate PMD5000s - Chapter 3 Maintenance; Maintenance Schedules

MAINTENANCE
CHAPTER 3 MAINTENANCE
3-1 Maintenance schedules
Keeping your generator well maintained will prolong the life of your generator.
Everything needs to be checked including the diesel engine, generator, control
cabinet, and frame. For overhauling procedures, please refer to the instruction
manual of the relative subassembly. If you need these manuals, please call our
company and we will send you one.
Before starting the maintenance, make sure the diesel engine is off.
Please refer to the Table 3-1 for the proper maintenance schedule.
Table 3-1. Maintenance schedule for diesel generator set
Time
Item
Everyday
After 1
month or
50hours
Every 3 month
or 200 hours
Every 6 month
or 400 hours
Every 1year
or 1000 hours
Check the fuel
level and refill
○Before
starting
Drain the fuel tank
○
Check and fill
enough engine oil
○
Clean the fuel
filter
○
Check fuel oil
leakage
○after
every
operating
Check and screw
each fastened part
○
●screw the bolt of
cylinder head firmly
Check injector
●
Check injection pump
●
Check fuel pipe
●If necessary
exchange it
Check the lube. oil level in
the oil pan and refill
○before
starting
Replace the lube.
oil
○the first
time
○the second time
and afterward
Clean lube. Oil
filter
○the first
time
○the second time
and afterward
Check the air
cleaner element
○the first
time
○the second time
and afterward
Change the core
of air filter
If damaged or smeary , change it in time
Check the battery
liquid level and
refill
○
Adjusting the intake
and exhaust valve
clearance
●the first
time
●the second
time and
afterward
Grind air intake and
air exhausted gate
●
Exchange piston ring
●
Check electric brush
and slide ring
●
Check insulation
resistance
The time of stop is over 10 days ○
Note: the quality period of the injector and injection pump is 1500 hours
or two years. There into,● means it should operate with special
tools, or can be checked by dealer.
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