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1000
PowerTec 1000 User Manual
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Manual
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Page
2
Model
1000
Instal
lation and Operati
on Manual
6/1/2001
© copy
right
1997 by
Powertec
P4
RUN
1
23456789
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
TB2
REMOVE
FOR
COAST
STOP
JP1
CURRENT
LIMIT
LED
ZERO
SPEED
RUN
LED
MIN SPD
MAX SPD
JOG SPD
DECEL
ACCEL
CLIM
STAB
GAIN
POWERTEC
JP2
SPEED CONTROLLER
BOARD
LED
POWER
GREEN
HS3
RED
HS2
RED
HS1
RED
TAC
RED/GREEN
BUS
RED/GREEN
ENABLE
YELLOW
CURRENT CONTROLLER
BOARD
STALL
RED
PL
RED
OV/UV
RED
IOC
RED
TB1
JP1
JP3
3
5
Table of Contents
Introduction
3
Quick Start
3
Table of Contents
6
Reference
6
Table of Contents
7
Specifications
8
Motor Protection
9
Warranty
9
I N S tal L Ati O N
9
Physically Install the Model 1000 Drive
11
Connect AC Power to the 1000 Drive
13
Connect the Motor to the 1000 Drive
15
Contactor Specifications
16
Dynamic Braking Resistors
16
Install an Output Contactor
17
Install Dynamic Braking
17
Connect Standard Control Circuits
19
Get RUN, Zero Speed, FAULT, and ENABLE Information
21
Connect an ANALOG Speed Reference
23
Digital Mode Notes
24
Connect a DIGITAL Speed Reference
25
Connect a DIGIMAX
27
Installation Checklist
29
Current Controller Board Layout
30
Start up
31
W H at H Ap P E N S W H E N I
31
Apply Power to the Model 1000 Drive
31
Give the Start Command to the Model 1000 Drive
33
LED Indicators
34
Give the Speed Command to the Model 1000 Drive
35
Adjustments
36
Make an Adjustment on the Model 1000 Drive
37
Troubleshooting the Model 1000 Drive
39
Transistor Module Static Test
40
Troubleshooting Chart - POWER LED
41
Diode Bridge Test
43
Troubleshooting Chart - BUS LED
43
Troubleshooting Chart - HS1, HS2, HS3, and TAC Led's
45
Transistor Leakage Test
46
IOC Tests
46
OV/UV Tests
46
Troubleshooting Chart - RUN and ENBL Led's
47
Troubleshooting Chart - TAC and ZERO SPEED Led's
49
Troubleshooting Chart - CURRENT LIMIT and PHAD Led's
51
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PowerTec 1000 Specifications
General
Brand
PowerTec
Model
1000
Category
Controller
Language
English
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