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Pressure Systems NetScanner 9116 User Manual

Pressure Systems NetScanner 9116
143 pages
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Model 9116
Intelligent Pressure Scanner
User’s Manual
August 2007
NetScanner™ System
www.PressureSystems.com

Table of Contents

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Pressure Systems NetScanner 9116 Specifications

General IconGeneral
Accuracy±0.05% FS
Number of Channels16
Communication InterfaceEthernet
Pressure RangeUp to 3000 psi
Operating Temperature0 to 50°C
Resolution0.001% of full scale
Power Supply100-240 VAC, 50-60 Hz

Summary

General Information

Introduction to Model 9116

Provides an overview of the Model 9116 scanner and its purpose.

Description of the Instrument

Describes the Model 9116 instrument, highlighting key features and specifications.

Differences Between Models 9016 and 9116

Details the electronic and feature differences between Model 9016 and Model 9116.

Scanner Options

Lists optional configurations and add-ons available for the Model 9116 scanner.

Pressure Range Options

Details available full-scale pressure ranges for DH200 transducers, which can be mixed.

Manifolds and Pressure Connections

Describes manifold types and pneumatic connection fitting options for the scanner.

Communication Interfaces

Explains the communication interfaces, including Ethernet TCP/IP and UDP/IP protocols.

Installation and Set Up

Unpacking and Inspection

Provides instructions for unpacking and inspecting the Model 9116 scanner module.

Safety Considerations

Outlines essential safety precautions for operating and handling the equipment.

Preparation for Use

Details steps required to prepare the scanner for operation, including environment.

Environment Considerations

Specifies environmental conditions required for accurate operation and to prevent damage.

Power Requirements

Details the power supply requirements and connection for the Model 9116 scanner.

Mounting and Module Dimensions

Provides information on mounting the module and its physical dimensions.

Network Communications Hookup

Explains how to connect the scanner to a network via its Ethernet port.

Diagnostic Port Hookup

Details the connection procedures for the diagnostic RS-232 serial interface.

Pressure Connections

Describes pneumatic connections to the Model 9116 for pressure input.

RUN Mode Inputs

Explains the pneumatic input connections for the RUN mode operation.

CAL Mode Inputs

Details the pneumatic input connections for the CAL (Calibration) mode.

PURGE Mode Inputs

Explains the pneumatic connections and procedure for the PURGE mode.

LEAK Mode Inputs

Details the pneumatic connections and procedure for the LEAK-CHARGE mode.

Supply Air Connection

Specifies the requirements for the dry air supply needed for calibration valve operation.

Case Grounding

Describes the case grounding feature for electrical noise reduction.

Trigger Input Signal

Explains the use and configuration of the data acquisition synchronization trigger signal.

Power Up Checks and Self-Diagnostics

Details the self-diagnostic checks performed by the module upon power-up.

Programming and Operation

Commands and Responses Overview

Introduces commands and responses for the Model 9116 scanner.

Chapter Introduction

Outlines the scope and content of the programming and operation chapter.

Command Structure

Explains the fundamental structure and types of commands used with the scanner.

General Command Format

Details the typical format of TCP/IP commands, including fields and syntax.

Command Field Identification

Describes the command field, typically a single alphabetic letter for TCP/IP commands.

Position Field Usage

Explains how the position field is used to identify channels via a bit map.

Datum Fields Explanation

Describes the datum fields used for sending or receiving data in commands.

Format Field Specification

Explains the format field parameter that governs data conversion and representation.

Scanner Responses

Details the types of responses a module can return: Error, Acknowledge, Data, Query.

Interpreting Offset Values

Explains how to interpret offset values returned after a Re-zero calibration.

Interpreting Gain Values

Explains how to interpret gain values returned after a Span calibration.

Interpreting Engineering Units Output

Explains how to obtain pressure data in different engineering units (e.g., psi, kPa).

Functional Command Overview

Classifies commands into functional groups for easier understanding.

Detailed Command Description Reference

Provides a comprehensive reference for all commands applicable to the Model 9116.

Calibration Procedures

Calibration Introduction

Introduces the calibration process and the polynomial formula used for pressure conversion.

Re-zero Calibration

Explains the process of performing a Re-zero adjustment to correct offset drift errors.

Re-zero Calibration Valve Control

Details how the calibration valve is controlled during the Re-zero process.

Re-zero Calibration Summary

Provides a step-by-step summary for executing a Re-zero calibration.

Span Calibration

Explains the process of performing a Span calibration to adjust gain coefficients.

Span Calibration Valve Control

Details how the calibration valve is controlled during the Span calibration process.

Span Calibration Summary

Provides a step-by-step summary for executing a Span calibration.

Integrated Multi-Point Calibration

Describes the comprehensive Multi-Point Calibration function for offset and gain adjustment.

Multi-Point Calibration Valve Control

Explains valve control for Multi-Point Calibration, noting manual setting.

Multi-Point Calibration Summary

Provides a step-by-step summary for executing a Multi-Point calibration.

Coefficient Storage

Explains how to store calibration coefficients to non-volatile memory.

Line Pressure Precautions

Warns about pressure transients when shifting the calibration valve.

Service and Maintenance

Maintenance Procedures

Provides guidance on repair and maintenance of the Model 9116 Intelligent Pressure Scanners.

Common Maintenance Practices

Details common maintenance tasks and precautions, including ESD protection.

Module Disassembly

Provides step-by-step instructions for disassembling the scanner module.

Electronic Circuit Board Replacement

Guides on replacing the main, daughter, and analog circuit boards.

PC-327 Analog Board Replacement

Detailed procedure for replacing the PC-327 Analog PCB.

PC-322/323 Main Board Replacement

Procedure for replacing the PC-322 Main Board and PC-323 Daughter Board assembly.

Replacing PC-323 on PC-322

Specific instructions for removing and replacing the PC-323 daughter board from the PC-322.

Transducer Replacement

Step-by-step guide for replacing the internal DH200 pressure transducers.

Calibration Valve Solenoid Replacement

Procedure for replacing the calibration valve solenoid valves.

O-Ring Replacement Procedures

General procedures for replacing O-rings in calibration valves and components.

DH200 Transducer O-Ring Replacement

Detailed steps for replacing O-rings on the DH200 pressure transducer.

Tubing Plate O-Ring Replacement

Procedure for replacing O-rings on the tubing plate assembly.

Adapter Plate O-Ring Replacement

Procedure for replacing O-rings on the adapter plate of the calibration manifold.

Calibration Manifold Piston O-Ring Replacement

Steps for replacing O-rings on the calibration manifold pistons.

Solenoid Valve O-Ring Replacement

Procedure for replacing O-rings within the internal solenoid valves.

Upgrading Module Firmware

Information on how to upgrade the scanner's internal firmware.

Firmware Upgrade Via Host TCP/IP

Details upgrading firmware using the Ethernet Host Port and PSI software.

Troubleshooting Guide

Ethernet Module Troubleshooting

Guides for troubleshooting issues related to the Ethernet interface.

Checking Module Power-Up Sequence

Verifies the power-up sequence and LED status for correct operation.

Checking Module TCP/IP Communications

Diagnoses issues with establishing TCP/IP communications with the scanner.

Module IP Address Assignment

Explains methods for assigning IP addresses for Ethernet communication.

Host IP Address Assignment (Windows)

Details host computer IP address configuration for Windows OS.

Zero and Gain Calibration Troubleshooting

Addresses common errors and problems during zero and gain calibration procedures.

Start-up Software

Introduction to NUSS

Introduces the NetScanner Unified Startup Software (NUSS) for operating the system.

All Commands – Quick Reference

Model 9116 Response Error Codes

Cable Diagrams

9116 Mounting Dimensions

Model 9116 Range Codes

NetScanner System Products

Binary Bit Map

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