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Marktronic MarkMate LCD
Pryor Marktronic MarkMate LCD User Manual
149 pages
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Issu
e 1
.9
–
Nov
20
15
en
g10
5
MA
RKTRONIC™ MA
RKING
SYSTEM USER GUIDE
EDW
ARD PRYOR & SON LIMIT
ED
EGERTON S
TREET
SHEFFIELD
S1 4JX
ww
w.pryormarking.com
support@p
ryormarking.com
Teleph
one No.
- 0114 27
6 6044
Facsimile No. - 0
114 27
6 6890
Serial No.:
Serial Number
2
Table of Contents
Default Chapter
9
Table of Contents
9
About this Manual
15
Introduction
15
Bench / Column Mount Machines
16
Marktronic Benchdot™ Compatible Options
16
Integrated Machines
17
Indot™ Compatible Options
17
Portable Machines
18
Portable Compatible Options
18
System Overview
19
The Controller and Software
19
The Marking Head
19
Dot Marking (E & DP Models)
19
Varidot Marking
20
Scribe Marking (SP & SDPH Models)
20
Guide to Effective Marking
21
Fixturing
21
Work Piece Material
21
Surface Finish
21
Work Piece Flatness
21
Depth of Mark (Dot Marking)
22
(90° Stylus - Note Marking Depths Vary Depending on Material Hardness and Stylus Tip Angle)
22
Marking Gap (Dot Marking)
22
Stylus Tip Angle (Dot Marking)
22
Character Size (Dot Marking)
23
Marking Gap (Scribe Marking)
23
Depth of Mark (Scribe Marking)
23
Marking Force (Scribe Marking)
23
Stylus Tip Radius (Scribe Marking)
24
Stylus Tip Angle (Scribe Marking)
24
Getting Started
25
Setting up
25
Configuring the Controller
25
Mode
26
Solenoids
26
Electric Z, Circumferential, Label Feed, Foil Feed
26
Layouts
27
Creating a Layout
27
Preview
28
Trial Run
28
Marking a Layout
28
Saving a Layout
29
Loading a Layout
29
Deleting a Layout
30
Copying a Layout
30
Layouts
31
Introduction
31
Line Parameters
31
Contents
31
Font
33
Varidot
33
Repeat Dot
33
Mode
33
Prompt
34
Width
34
Angle
34
Radius
34
Length
34
Direction
34
Serial Increment, Every, Marked
34
Diameter/Position
35
Editing Layouts
35
Editing Keys
35
Special Character Menu
35
Cut/Paste Menu
36
Serial Numbers and Variables
37
Serial Numbers
37
Introduction
37
Global Serial Number
37
Layout Serial Numbers
37
Automatically Resetting Layout Serial Numbers
37
Editing Serial Numbers
38
Serial Number Configuration
38
Variables
38
Introduction
38
Global Variable
38
Layout Variables
38
Editing Variables
39
Time and Date Functions
41
Introduction
41
Setting Time/Date and Date Format
41
Time/Date in a Layout
41
Month and Year Codes
41
Shift Codes
42
Advanced Shift Codes
42
Start of Day (Sod)
42
Logos
45
Introduction
45
Dot Logos
45
Creating Dot Logos
45
Loading, Saving and Deleting Dot Logos
45
Marking Dot Logos
45
Advanced Editing Features
46
Hpgl Logos
46
Creating HPGL Logos
46
Transferring HPGL Logos
46
Marking HPGL Logos
47
Embedded Logos
47
Communications
49
Introduction
49
Usb Interface
49
Field Bus Options
50
Ethernet Tcp/Ip Option
50
Configuration
50
Field Bu Option
50
Rs232 Connector Pinout
51
Barcode (RS232 Only)
51
Printer
52
Remote Operation
52
Select Layout
53
Introduction
53
Method
53
Feedback
54
Wear Warnings
54
Batch Mode
54
Introduction
54
Method
55
Serial Command Mode
55
Serial Command Line Commands
55
Serial Command Example
56
Host
56
Test Communications
57
10. Digital Inputs and Outputs
59
Introduction
59
Configuration
59
Connector Pinout
59
Interfacing
59
Inputs
59
Outputs
60
24V Supply
60
I/O Programmable Mode
60
I/O Select Layout Mode
61
I/O Special Interface Mode
62
I/O Remote Mode
62
Test Inputs/Outputs
63
11. Miscellaneous
65
Backup/Restore
65
Passwords
65
Counters
66
Home Position
66
Offsets
67
Proximity Shifts
67
Quality/Speed
68
Various Menu
68
Default Layout
69
Default Line
69
Autoload
69
Marking Mode
69
Group Names
70
Hot Keys
70
Speeds and Timings
70
Controller Reset
70
Soft Reset
70
Hard Reset
70
Data Matrix Option
71
Encoding Non Printable Characters in to a Datamatrix Code
72
Data Matrix Marking on the Markmate
73
Line Commands
74
Link Line Commands
74
Marking the
74
Split Line Command (V14.60 Onwards)
74
Data Entry Via Prompt Mode
76
Using the Multi-Mark Option
76
12. Marking Heads
79
13. Marking Assemblies
81
Markmate
81
Electric Solenoid (E)
81
Pneumatic Deep Marking Assembly (Dp)
81
Fast Pneumatic (Fp)
81
Diamond Tip Scribe Assembly (Sp)
81
Carbide Tip Scribe Assembly (Sp)
81
Heavy Duty Carbide Tip Assembly (Sdph)
81
Twin Electric Solenoids
81
Using the Twin Solenoid
82
14. Electric Z Axis
83
Programmable Positions Relative to the Home Sensor Position
83
Manually Jogging the Zaxis
84
Using Autosense™ to Detect the Part Height Automatically
84
15. Circumferential Fixture
85
Introduction
85
Setting up the Circumferential Fixture
85
Setting up the Controller
85
Guide to Effective Marking
85
Character Size
86
Diameters
86
Circumferential
86
Normal
87
16. Auto Sense
89
Method of Operation
89
17. Function Key Sequences
91
Introduction
91
18. Automatic Label Feed
93
Introduction
93
Fixture Configuration
93
Operating Modes
94
Manual Mode
94
Batch Mode
94
Automatic Mode
94
Feed Utilities
95
F6 Feed First Label
95
F7 Eject Label
95
F8 Feed Blank Label
95
F9 Advance Pusher
95
F10 Retract Pusher
95
19. Advanced Features
97
Font Editor
97
Load Hpgl Font
97
Output Settings
98
Lookup
100
Warning Events
101
Duplicate Lists
104
20. Maintenance
107
Maintaining the Electric Punch
107
Maintaining the Autosense™ Module
107
Electronics and Their Parts
107
Method of Operation
108
Configuration of the Controller
108
21. Fault Finding
109
Controller
109
The Controller Screen Is Flashing on and off
109
The Controller Does Not Power up When Turned on
109
The Controller Keeps Rebooting to the Bootloader Screen
109
The Controller Screen Reports an ASM Exception Error
110
The Marking Head
110
Marking Head Does Not Move
110
Head Moving but Not Punching
110
Motors Turning but Not Finding Home
110
Z Axis Is Stalling or Making Excessive Noise (Benchdot™ Machines)
111
Mechanical Fault Analysis Charts
112
Quality of Mark Deteriorates
112
Depth of Mark Inconsistent
113
Mark of Insufficient Depth
113
Excessive Depth of Mark
114
No Movement of the Stylus When Marking Should Take Place
114
No Movement of the Marking Head in the X-Y Axis
114
22. Preventative Maintenance
115
Controller Memory Backups
115
12 Monthly
115
Onthly
115
Every Month
115
Every Day
115
23. Machine Drawings
117
Portable Machines
117
Portadot 50-25
117
LD200-A01 50-25 Internals
118
Portadot 130-30
119
10027339 130-30 Marking Head Assembly
119
Portadot 100-75
120
HD2HEAD1 Portadot 100-75 Head Assembly
120
Bench Mount Machines
122
Markmate
122
Overall Assembly
122
General Arrangement
122
Base Layout
123
Benchdot Column
125
10018377 3000 Column Assembly
125
10018618 3000 Column Base Kit
125
10015545 3000 Z Axis Motor Assembly
126
10015609 3000 60X60 Marking Head Assembly
126
10015090 60Mm X-Axis Slide Assembly
128
10015092 60Mm Y-Axis Slide Assembly
129
10017081 3000 100X100 Marking Head
130
10017084 100Mm X-AXIS SLIDE ASSEMBLY
131
10017083 100Mm Y-AXIS SLIDE ASSEMBLY
132
10014713 3000 150X150 Marking Head
133
10014701 150Mm X-Axis Slide Assembly
134
10013853 150Mm Y-Axis Slide Assembly
135
10016183 3000 300X150 Marking Head
136
10016171 300Mm X-Axis Slide Assembly
137
Stylus & Nosepiece Range
138
Integrated Machines
139
Integrator 50-25 Assembly
139
10028636 Indot130-30 Marking Head
141
10027339 130-30 Mechanism
141
Indot 60-60
142
10015098 Integrator 60-60 Assembly
142
Indot 150-150
142
10016749 Integrator 150-150 Assembly
143
Inscribe 140-40
143
Inspection Checklist
147
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Pryor Marktronic MarkMate LCD Specifications
General
Brand
Pryor
Model
Marktronic MarkMate LCD
Category
Industrial Equipment
Language
English
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